High-precision manufacturing capabilities for metal, plastic, electrical, and assembly requirements.
Manufacturing support for precision parts, assemblies, and production-ready components across demanding industries.
Manufacturing support for enclosures, Bento Box assemblies, cables, wiring harnesses, and BESS components.
High-strength fasteners, landing gear parts, and structural assemblies.
Metal frames, brackets, and assemblies for appliances and home equipment.
Forged housings, armor brackets, and mission-critical structural parts.
Valve bodies, flange blocks, and downhole drilling components.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Aircraft-mounted configurations accommodate distribution hardware with external dimensions reaching 600mm while minimizing structural weight penalties. We engineer aerospace-grade aluminum construction balancing electromagnetic compatibility with strict weight limitations critical for aircraft performance. Through organized busbar routing and thermal management, these enclosures enable reliable power distribution supporting commercial and military aviation.
High-current busbar connections require precision torque specifications preventing loose connections that create heat and arc flash hazards. Addressing this critical requirement, silver-plated copper busbars minimize resistance reducing thermal losses during continuous high-power distribution. Thermal interface materials transfer heat from solid-state power controllers to enclosure walls improving convective cooling.
Sequential power-up control prevents generator inrush current during system startup requiring logic coordination across multiple circuit branches. Microprocessor-based load management sequences circuit closures preventing simultaneous energization that could trip generator current limiters. Moreover, data bus integration enables centralized monitoring transmitting circuit status and fault conditions to cockpit displays.
Need reliable Enclosures for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Houses primary and secondary power distribution units managing 115V AC and 28V DC electrical systems in passenger aircraft.
Contains tactical electrical distribution equipment coordinating mission system power in fighter jets and transport aircraft.
Protects power distribution modules managing avionics, cabin systems, and galley loads in corporate jets.
Secures compact power distribution units supplying payload equipment and flight control systems in military drones.
Manages electrical distribution in weight-sensitive rotary-wing platforms requiring optimized power system efficiency.
Consolidates upgraded power distribution during avionics retrofit programs replacing aging electromechanical contactors.
PDU configurations vary from simple circuit breaker panels to sophisticated systems with solid-state switching and load shedding automation. Frigate manufactures Aircraft PDU Enclosures meeting RTCA DO-160 qualification with complete arc fault and overcurrent testing documentation.
Vibration-resistant mounting provisions maintain secure installation during flight operations and turbulence preventing connection failures. Quick-release mechanisms enable rapid PDU replacement during line maintenance supporting minimum equipment list compliance.
Silver-plated copper busbars are commonly used to lower contact resistance and manage heat rise under continuous load conditions. Frigate manufactures Aircraft PDU Enclosures with busbar interfaces prepared for silver plating when specified, allowing efficient current transfer while supporting long-duration power distribution requirements.
Effective heat transfer from solid-state devices requires controlled mechanical interfaces, and Frigate supports this through –
Thermal interface selection and placement are typically adjusted based on controller type and dissipation levels.
Load sequencing logic is widely used to limit inrush currents and protect upstream power sources. Frigate builds Aircraft PDU Enclosures that accommodate microprocessor-based load management hardware, with internal layouts and mounting provisions aligned to system-level sequencing and protection strategies.
Centralized monitoring depends on reliable data connectivity, and Frigate enables this by incorporating –
Bus interface locations and connector types are commonly customized based on aircraft architecture.
Aircraft vibration environments demand robust mechanical retention, and Frigate addresses this using –
Mounting strategies are adapted based on installation zone and vibration severity.
Rapid replacement capability reduces aircraft downtime, and Frigate supports this through –
Release mechanisms are typically selected based on maintenance access requirements.
Arc fault containment relies on enclosure strength and controlled venting paths. Frigate manufactures Aircraft PDU Enclosures with structural features and material thicknesses defined to manage internal fault energy, helping limit propagation to surrounding aircraft systems when specified by the protection philosophy.
Environmental qualification depends on consistent fabrication and traceability. Frigate supports RTCA DO-160 compliance by manufacturing Aircraft PDU Enclosures to defined test configurations and maintaining documentation such as material records, assembly details, and test correlation data required for certification programs.
Automated load shedding requires coordinated electrical and mechanical integration, and Frigate accommodates this by providing –
Controller integration details are typically aligned to the selected load shedding strategy.
Weight optimization is achieved through careful material use and fabrication control, and Frigate applies –
Weight-saving measures are commonly tailored based on EMC targets and installation constraints.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!