Frigate successfully manufactured and dispatched 7,100 aerospace-grade precision pressure die-casted parts, produced at our facility and integrated into global aircraft systems at a Tier-1 level.
Aerospace Parts Manufacturing
Aerospace and Defense Manufacturing
Precision Die-Casting, Tight-Tolerance Machining, Advanced Quality Validation
India
Delivering aerospace-grade die-casted parts required addressing multiple layers of technical, operational, and compliance-driven challenges.
Parts underwent aerospace validation with X-ray and CMM mapping to meet airworthiness standards, with T6 heat treatment adding strength and reliability.
Scaling to thousands of units without compromising surface finish, mechanical strength, or repeatability tested both engineering expertise and process discipline.
✔ Defined technical specifications based on aerospace-grade standards and tolerance requirements.
✔ Prepared CAD drawings, material plans, and prototypes aligned to goals with Trial 0 (T0) approval.
✔ Applied CAD/CAM and simulation tools to optimize die design and part manufacturability.
✔ Performed structural and thermal simulations (FEA) to ensure stability under operational loads.
✔ Utilized advanced Die-casting and CNC to achieve ±0.01mm precision while keeping 0.04″ thickness and 0.01″ flatness.
✔ Conducted multi-stage inspections including X-ray, CMM, and surface integrity tests at every checkpoint.
✔ Packaged and dispatched 7,100 parts to global aerospace assembly lines within the committed timeline.
✔ Provided post-shipment validation reports and technical documentation for compliance traceability.
We followed a structured execution process to ensure aerospace precision, compliance, and on-time delivery across thousands of die-casted components.
Chosen by industry leaders as a trusted partner for production-grade solutions at scale.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
