Managing One-Off Fixture Parts End-to-End

Frigate executed an 8-part prototype test fixture program using bar stock machining across SS/SS316/MS, coordinating Tier-2 and Tier-3 suppliers to meet drawing-defined fit and function, with 100% inspection and special painting readiness. 

Category

Prototype Bar Stock Machining (Test Fixture Parts)

Industry

Industrial Tooling / Manufacturing Support

Core Capabilities

Bar Stock Machining, Multi-Supplier Execution, Critical Tolerance Control, Spline Cutting, Special Painting.

Country

India

Prototype Set Delivered
8 Parts
Prototype Set Executed
Material
3
Materials Managed
Time-Critical Supply Execution
100 F5
Critical Fit Achieved
Testing & Inspection Methods
100%
Inspection to Drawing

Customer Key Challenges

One-off prototypes need tight supplier control, tolerance focus, and end-to-end ownership across multiple parts. 

Supplier Ownership for One-Off Builds

Ensuring prototype suppliers executed with priority and transparency across all 8 parts, despite 1-no quantities.

Critical Fit and Function Tolerances

Maintaining assembly intent by meeting drawing-critical fits, including Gear Box Coupling 100 F5 (+0.051, +0.036).

1

Requirement Analysis

Reviewed drawings and identified critical interfaces and fits 

Confirmed major envelope – Ø515 mm and 55 mm thickness where applicable 

Finalized material plan across SS / SS316 / MS based on part needs 

2

Design and Engineering

Built an execution plan for one-off prototype manufacturability 

✔ Included spline cutting where required to meet functional interfaces 

✔ Defined inspection checkpoints aligned to drawing criticals 

3

Manufacturing and Quality Assurance

Executed bar stock machining through controlled Tier-2/Tier-3 partners 

Ensured 100% inspection against drawing requirements for every part 

Achieved “right-first-time” output with no reworks required 

4

Delivery and Support

Delivered the full prototype set as per the agreed plan 

Completed special painting as the required post-process 

Shared inspection status and build documentation to support assembly and trials 

Execution Process

We used a structured process to align suppliers, control tolerances, and deliver prototype fixture parts with full drawing compliance. 

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

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