Coimbatore High-Pressure Die Casting Centre

Engineering-driven High Pressure and Gravity Die Casting for complex, close-tolerance aluminium components across automotive and industrial applications.

High Pressure Die Casting
High Pressure Die Casting
About

Precision aluminium casting facility delivering High Pressure Die Casting (HPDC), Gravity Die Casting (GDC), CNC machining, and in-house tool room services for engineered metal components. Operations run across multiple HPDC presses from 120T to 400T, supported by in-house spectrometer analysis, CMM-capable inspection systems, and CAD-integrated die design for complex part geometries.

Located in Coimbatore, Tamil Nadu, India — serving automotive, pumps, textile machinery, white goods, and healthcare customers across domestic and export markets. 

Compliances
High Pressure Die Casting

ISO 9001:2015

Facility
High Pressure Die Casting

Pressure Die Casting

High Pressure Die Casting

CNC Machining

High Pressure Die Casting

VMC Machining

Maximum press tonnage capacity
400T
Maximum press tonnage capacity
Minimum achievable wall thickness (1)
0.2 mm
Minimum achievable wall thickness
Component weight range (HPDC)
12 g – 7 kg
Component weight range (HPDC)
Maximum component width
500 mm
Maximum component width
High Pressure Die Casting
HPDC Machining Area
High Pressure Die Casting
Production area
High Pressure Die Casting
Raw Material Storage
High Pressure Die Casting
Machining Area
Machine Specifications & Availability
High Pressure Die Casting
DFM
Minimum Wall Thickness

Maintain at least 0.8 mm for HPDC aluminium and 2.0 mm for GDC components to ensure complete cavity fill, structural integrity, and machinability.Draft Angle Requirements

Draft Angle Requirements

Design internal walls with a minimum 1° and external walls with minimum 2° draft angle to enable clean die ejection without surface damage or dimensional variation.

Internal Corner Radius

Design internal corners with a minimum radius of R0.5 mm to promote smooth metal flow, reduce stress concentrations, and avoid cold-shut defects.

High Pressure Die Casting
In-House Die Design & Tool Room
Mold Flow Simulation

 Pre-production die casting simulation to optimise gating location, venting, and solidification sequence, preventing defects before the first shot.

In-House Die Fabrication

Tool room equipped with lathe and DRO milling machines for die manufacturing, core inserts, and slide mechanisms.

Die Life Optimisation

Thermal management practices and precision maintenance routines extend die life and sustain dimensional consistency across high-volume runs.

Material Capabilities
Lead Times
Expedite available at 15% premium.

*Expedite available at 15% premium. Lead time subject to die availability, part complexity, and alloy sourcing (working days). 

Industry
Post Processing
External Processing Partners
Order Execution

Total casting capacity across all HPDC and GDC presses

~30,000
shots/month

Available capacity for new orders

~9,000
shots/month

Current utilization across all production presses

75%
utilization
Quote in 48 Hours
Dedicated Order Support
FAQS Order Tracking

Track your order in real time through our FAQS (Frigate Assured Quality System) platform with milestone updates, inspection photos, delay alerts, and dispatch tracking. Your dedicated manager updates progress at every stage.

High Pressure Die Casting
Pricing

Prices are indicative and vary based on alloy grade, die complexity, and order volume. 

How It Works
1
Upload Drawing
Submit your 2D drawing or 3D CAD file and receive a detailed quotation with DFM observations within 48 hours.
2
DFM Review
Engineering team reviews castability, draft angles, wall thickness, and parting line design in 2–3 days to flag issues before tooling.
3
Die Design & Fabrication
In-house tool room designs and manufactures the die using mold flow simulation to optimise gating, venting, and thermal management.
4
Material Sourcing Material Sourcing
Certified alloy ingots are procured and verified by in-house spectrometer analysis before each production heat.
5
Production
Parts are cast under controlled shot parameters with real-time process monitoring and in-process dimensional checks.
6
Inspection
Each batch undergoes dimensional verification, visual inspection, and spectrometer confirmation against material certificates.
7
Post Processing
Deburring, trimming, surface treatment, and post-cast machining performed as per drawing specification.
8
Packaging & Dispatch
Orders are packed and dispatched with full documentation including material certificates, inspection reports, and delivery notes.
Get Quote - Die Casting
Support All File Formats Including - STEP | STP | SLDPRT | STL | DXF | IPT | X_T | X_B | 3DXML | CATPART | PRT | SAT | 3MF | JT files

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4.9/5

Over 100 Reviews

High Pressure Die Casting
Quality Testing
High Pressure Die Casting

Spectrometer Analysis

Chemical composition verification for every alloy heat before production commencement.

High Pressure Die Casting

CMM Inspection

Dimensional verification of critical features and complex geometries using coordinate measuring systems.

High Pressure Die Casting

X-Ray Inspection

Internal defect analysis covering porosity, shrinkage cavities, and blow holes in pressure-critical zones.

High Pressure Die Casting

Hardness Testing

Material hardness verification (HRB, HRC, HB) to confirm alloy strength and heat treatment results.

Quality Documents

To help buyers evaluate our quality systems, we provide sample documents that reflect our inspection and reporting standards. 

Critical to Quality
General casting dimensional tolerance
±0.1 mm
General casting dimensional tolerance
As-cast surface finish capability
Ra ≤6.3 μm
As-cast surface finish capability
General casting dimensional tolerance
±0.05 mm
Post-cast machined feature tolerance
In pressure-critical zones (X-Ray verified)
Zero porosity
In pressure-critical zones (X-Ray verified)
High Pressure Die Casting
First Article Inspection
Full FAI

All dimensions and characteristics measured and documented for first article and new die orders.

Partial FAI

Selected critical features re-inspected for repeat orders with minor engineering changes.

Delta FAI

Only modified dimensions re-inspected when design revisions are applied to an existing die.

High Pressure Die Casting
Traceability and Documentation

End-to-end traceability from raw material heat to finished part dispatch

LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

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