Frigate helped a customer shift a heat sink from machining to aluminium extrusion, solving tolerance and cost challenges and enabling bulk production using 6061-T6.
Aluminium Extrusion Manufacturing
Research & Electronics
Extrusion-Based DFM, Die Development, Tight-Tolerance Fin Geometry, Secondary Finishing, Inspection Support
India
An extrusion-first proposal that addressed tolerance risk, target cost, and production scalability for a critical heat sink design.
Customer faced tolerance issues in machining. Extrusion was proposed to improve repeatability and enable cost-effective scaling.
Key dimensions were frozen early to protect fit and performance, reducing risk before committing to extrusion tooling.
Surface finish expectations were addressed early by defining glass bead blasting after evaluating multiple finishing options.
Chosen by industry leaders as a trusted partner for production-grade solutions at scale.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
