Consumer Electronics Enclosure

Precision Engineered Consumer Electronics Enclosures for Global OEMs. Accelerate your time-to-market with custom-machined, high-durability enclosures designed to meet strict EMI/RFI shielding and aesthetic standards.

Primary Materials

Aluminum (6061-T6, 5052), Stainless Steel, Polycarbonate, ABS

Manufacturing Processes

CNC Milling/Turning, Precision Sheet Metal Fabrication, Injection Molding

Wall Thickness Minimum

Sheet Metal: ≥ 0.8 mm

Standard Tolerances

CNC Machining: ± 0.05 mm

Surface Finish Options

Anodizing (Type II/III), Powder Coating, Bead Blasting, Brushing, Laser Engraving

Order Type

Quantity Range

Lead Time*

Rapid Prototyping

1 – 5 Units

3 – 5 Working Days

Low-Volume Batch

6 – 100 Units

7 – 12 Working Days

Medium Production

101 – 1,000 Units

2 – 3 Weeks

High-Volume Mass Production

1,000+ Units

4 – 6 Weeks (Factory Schedule Dependent)

*Listed lead times are indicative ranges. Actual timelines depend on material availability, design complexity, finishing requirements, and current factory capacity.

Product Description

Our consumer electronics enclosures deliver a flawless balance of structural integrity and premium surface finishing for next-generation devices. Built utilizing advanced CNC machining and precision sheet metal fabrication, these housings guarantee exact component fitment and superior thermal management.

Ingress Protection (IP) Rating

IP54 up to IP67 (with engineered silicone/EPDM gaskets)

EMI/RFI Shielding

Conductive coatings, nickel/copper plating, and shielding gaskets available

Thermal Conductivity

Material-dependent; optimized via integrated heat sinks and cooling fins

Maximum Dimensions

CNC: 1000 mm X 600 mm X 500 mm

Insert & Fastener Options

PEM nuts, standoffs, threaded inserts (ultrasonic/heat-stake for plastics)

Design for Manufacturing (DFM)

Complimentary DFM analysis provided for draft angles, bend radii, and tool access

Quality Certifications

ISO 9001:2015, AS9100D, RoHS, and REACH compliant

Testing Capabilities

Salt spray testing, coordinate measuring machine (CMM) inspection, drop testing

Customization

Full cutouts for I/O ports, USB-C, displays, and customized branding/logos

Prototyping Availability

Rapid prototyping (3D printing and quick-turn CNC) supported prior to mass production

Technical Advantages

Our enclosures offer superior EMI/RFI shielding by utilizing conductive materials, specialized coatings, and engineered gaskets to safeguard sensitive internal electronics from electromagnetic interference. Additionally, we provide a comprehensive spectrum of premium surface treatments including precise anodizing and fine bead blasting to ensure your product achieves a flawless, consumer-grade aesthetic.

Let's Get Started

Need reliable Enclosure for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Industry Applications

Smart Home Devices

Precision housings for smart speakers, hubs, and thermostats that seamlessly blend premium lifestyle aesthetics with robust structural durability.

Wearable Technology

Ultra-lightweight, ergonomic enclosures for smartwatches and fitness trackers featuring strict water-resistant sealing and skin-safe finishes.

Audio & Video Equipment

High-fidelity amplifier chassis, receiver boxes, and camera housings optimized for superior heat dissipation and strict acoustic isolation.

IoT & Gateways

Ruggedized yet sleek enclosures for smart city sensors, routers, and industrial-grade loT gateways deployed in diverse environmental conditions.

Medical Electronics

Biocompatible, easy-to-sanitize outer shells designed for handheld diagnostic tools, patient monitors, and wellness tracking equipment.

Gaming & Computing

High-performance casings for mini-PCs, gaming consoles, and peripherals engineered with advanced ventilation architectures for high thermal loads.

Frigate Approved Quality Management System

At Frigate, quality is built into every stage of manufacturing. Our approved Quality Management System ensures that every material component.

Incoming Material Checking

Before production begins, all incoming materials are checked against specifications, drawings, and supplier documents.

In-Process Inspection

Quality is monitored during manufacturing to prevent defects and maintain process consistency.

Final Dimensional Checking

Finished parts are inspected before dispatch to confirm compliance with customer drawings and tolerances.

Packaging Control

Finished components are packed safely to prevent damage during handling and transportation.

Incoming Material Checking

In-Process Inspection

Final Dimensional Checking

Packaging Control

Quality Document

To help buyers evaluate our quality systems, we provide sample documents that reflect our inspection and reporting standards.

How We Delivered

Complex geometries engineered solutions that move businesses forward.

Solar Inverter Enclosure

units per month

Bento Boxes for D2C Segment

Units Manufactured Monthly

0 +

Defence-Grade Cable Supply

Cost savings

0 %

Flange Assembly for Pump

Faster Production

0 %

Having Doubts? Our FAQ

What materials are best recommended for consumer electronics enclosures?

For premium consumer goods requiring high durability and sleek aesthetics, Aluminum 6061-T6 or 5052 is highly recommended due to its excellent strength-to-weight ratio and anodizing capabilities. For cost-effective or complex geometry designs, engineering plastics like Polycarbonate or ABS/PC blends are ideal.

Can Frigate assist with EMI/RFI shielding requirements?

Yes. For plastic enclosures, we apply conductive paints (such as nickel, copper, or silver-based coatings) or vacuum metallization. For metal enclosures, we ensure electrical continuity through selective masking during the masking/painting phase and integrate specialized shielding gaskets.

Do you provide Design for Manufacturing (DFM) feedback before production?

Absolutely. Every RFQ undergoes a comprehensive review by our engineering team. We analyze your 3D CAD files for manufacturing feasibility, suggesting optimizations for wall thickness, bend radii, draft angles, and tool paths to minimize production costs.

What surface finishes are available for a premium consumer look?

Frigate offers standard and hard-coat anodizing in multiple colors, fine bead blasting for a smooth matte texture, powder coating for high scratch resistance, and physical vapor deposition (PVD). Custom silk-screening and laser engraving are also available for branding.

How does Frigate ensure the ingress protection (IP) rating of the enclosures?

We design custom sealing grooves and provide high-quality elastomeric gaskets (such as silicone or EPDM) during the assembly or fabrication process. This ensures your enclosures effectively meet your target IP54 to IP67 standards against dust and moisture ingress.

We'd love to Manufacture for you!

Submit the form below and our representative will be in touch shortly.

LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Components Built for Critical Performance

Engineered Products for Critical Applications

Consumer Electronics Enclosure

Order Type

Quantity Range

Lead Time*

Product Description

Ingress Protection (IP) Rating

EMI/RFI Shielding

Thermal Conductivity

Maximum Dimensions

Insert & Fastener Options

Design for Manufacturing (DFM)

Quality Certifications

Testing Capabilities

Customization

Prototyping Availability

Technical Advantages

Let's Get Started

Industry Applications

Frigate Approved Quality Management System

Quality Document

How We Delivered

Having Doubts? Our FAQ

We'd love to Manufacture for you!

LOCATIONS

Registered Office

Operations Office

Other Locations

GENERAL ENQUIRIES

LOCATIONS

Registered Office

Other Locations

GENERAL ENQUIRIES

Get Your Quote Now

Consumer Electronics Enclosure

Get Latest Price

Consumer Electronics Enclosure

Get Latest Price