Metal Stamping Services
Discover the power of precision with Frigate’s metal stamping services. From machinery components to operational essentials, our expert team delivers quality results swiftly and affordably. Experience the efficiency of sheet metal shaping with Frigate.
What We Do
Our Metal Stamping Offerings
We create complex, high-quality parts from a variety of materials with our precision metal stamping skills, utilizing state-of-the-art tools and techniques to guarantee superior quality.
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- Instant Quotation
- On-Time Delivery
- Affordable Cost
Advance expertise with exceptional delivery
Progressive Stamping Excellence at Frigate
Frigate proudly offers stamping services with complex parts from certified vendors, specializing in Progressive dies. These dies are adeptly fed from a steel coil, starting with a coil reel for unwinding, followed by a straightener to level the coil, and then into a feeder, which advances the material vendors’ parts into the press and die at a predetermined feed length. The number of stations in the die can be determined depending on the part’s complexity.
Our stamping process involves placing flat sheet metal in either blank or coil form into a stamping press, where a tool and die surface form the metal into a net shape. This comprehensive process includes various sheet-metal forming manufacturing techniques, such as punching using a machine or stamping press, blanking, embossing, bending, flanging, and coining.
Our Business Verticals
Agricultural
Aerospace
Electronics
Automotive
Home Appliances
Lighting
Healthcare
Defense
Metal Stamping Materials
Frigate offers a variety of materials for both standard and custom metal stampings,
Popular options include CRS steel like 1008, 1010, or 1018, known for its cold forming capabilities.
Choices like 301, 304, and 316/316L offer varying degrees of tensile strength and corrosion resistance, with 316/316L providing the highest corrosion resistance.
Options include C110, prized for its conductivity and ease of forming.
Frigate provides brass alloys such as 230 (85/15) and 260 (70/30), known for their high formability and corrosion resistance, also referred to as red brass and yellow brass, respectively.
Metal Stamping Production Volumes
At Frigate, we cater to various metal stamping production needs,
Ideal for up to 100,000 units, bridging prototypes and mass production, testing market viability, and accommodating customization.
Ranging from 100,000 to 1 million units, offering flexibility, lower per-part costs, and reduced up-front tooling expenses.
For orders exceeding 1 million parts, ensuring exceptional cost-effectiveness and efficient manufacturing solutions.
Designed for low volume runs with limited tool revisions, minimizing costs and ideal for less flexible projects or market entries.
Involving more intricate runs with variable factors, ensuring consistent quality, low per-unit costs, and high throughput rates for large-scale production.
Tight Tolerances and Quality Assurance
Our suppliers refine tool and die designs to meet tolerance requirements, ensuring precise results. Tighter tolerances increase complexity and cost.
Regular checks verify output adherence to specifications, supported by a Total Productive Maintenance (TPM) program for quality and consistency. Stamping tools undergo wear detection, and measurements with check-fixtures or check-gauges are standard for long-run stamping lines. v
Frigate Approach
Why Select Frigate for Stamping Metal?
With the variety of options, you can tailor your metal stamping order to your requirements. Our diverse range of materials, coatings, tolerances, and certifications guarantees that your requirements are satisfied.
What Our Customers Say about Frigate
21%
Faster Manufacturing
Having Doubts? Our FAQ
Check all our Frequently Asked Question
It's a metal-forming technique utilized to craft intricate parts for diverse industries, consolidating multiple processing steps into a single operation. The benefits include enhanced speed and precision in production.
Numerous industries, including the automotive, manufacturing, construction, aerospace, electronics, medical, and more, use metal stampings.
It is a cost-effective method of creating a variety of components in a range of sizes, shapes, levels of complexity, and accuracy. The fact that deep-drawn car parts are manufactured with a complete wall surrounding the full diameter without any seams is one of its main advantages.
While fine blanking suppresses the ripping of sheet metal material during the blanking process, general stamping regulates the tearing of the material during the blanking process
Frigate's industry expertise and AI-enabled platform, which can analyze design complexity, will assist you in selecting the best course of action.
Manufacturing Capability/Capacity
Ferrous casting
Mold size(max): 1m X 1m
Weight Range: 1 KG ~ 30 KGS
Mold size(max): 1.5m X 1.5m
Weight Range: 30 KG ~ 150 KGS
Mold size(max): 3m X 3m
Weight Range: 100 KG ~ 1000 KGS
Mold size(max): 500 MM X 500 MM
Weight Range: 0.250 KG ~ 20 KGS
Mold size(max): 500 MM X 500 MM
Weight Range: 0.100 KG X 20 KGS
Non-ferrous casting
Capacity: 5000 MT/a
Range of weight: 100 gm to 20 KGS
Mold size(max): 1 M X 1 M
Weight Range: 0.5 KG X 50 KGS
Mold size(max): 1 M X 1 M
Weight Range: 0.5 KG X 50 KGS
Forging
Capacity: 20,000 Tons per Annum
Range of weight: 300 KG to 1 Ton
Hammering: 5 Ton
Range of weight: 0.2 KG to 200 KGS
Hammering: 1600 Ton Hydraulic press
Ring size: 350 MM OD to 3000 MM OD
Range of weight: 15 KGS to 3200 KGS
Materials
Carbon Steel, Stainless Steel (AUSTENITE), Alloy Steel, Stainless Steel (MARTENSITE), etc.
Machining
1 to 1000 MM
1 to 1000 MM
1 to 1000 MM
Materials
Steel, Aluminum, Brass, Copper, Titanium, Nickel Alloys, Tungsten Carbide, etc.
Plastics
Materials
1250 X 1250 MM
Within 10 microns
Engineering Plastics, Polyethylene, Polypropylene, Polyvinyl chloride, Polyethylene terephthalate, Bioplastics, etc.
Rubber
Materials
Natural rubber, Styrene-Butadiene Rubber, Nitrile Butadiene Rubber, Silicone Rubber, Fluorocarbon Rubber, Recycled Rubber, etc.
Heavy Fabrication
24000 MT/a
Materials
CS / MS, Alloy steel, Stainless Steel, etc.
Sheet Metal Fabrication
0.8 to 25 mm
Materials
Mild Steel, Stainless Steel, Aluminum, Brass, Copper, etc.
We'd love to Manufacture for you!
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LOCATIONS
Global Sales Office
818, Preakness lane, Coppell, Texas, USA – 75019
Registered Office
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
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