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UI-Core Transformers

Running manufacturing systems with inefficient transformers can stumble over issues like energy waste or unreliable output, driving up costs and disrupting production. Our UI-Core Transformers are designed to tackle these struggles, delivering steady, efficient performance for your power needs. 

Core Material

Laminated silicon steel for cost-effective magnetic performance (optional amorphous alloy for enhanced efficiency)

Winding Material

Copper or aluminum wire, enamel-coated for reliable conductivity and durability (choice based on cost and application)

Voltage Rating

Primary – 100 V – 500 V; Secondary – 6 V – 400 V (single-phase, customizable per requirement)

Power Rating

10 VA to 15 kVA, scalable based on core size and application needs

Frequency Range

50 Hz to 300 Hz, optimized for standard and moderate high-frequency applications
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Product Description

Poor efficiency or inconsistent voltage can lead to higher expenses and unstable operations in your processes. We’ve built our UI-Core Transformers with laminated silicon steel cores and power ratings up to 15 kVA, ensuring reliable, energy-saving performance that stabilizes your results and trims your budget. 

Efficiency

87% to 94%, depending on load, core quality, and frequency for practical energy use

Temperature Range

Operating – -15°C to 130°C; maximum winding temperature rise – 60°C above ambient

Insulation Class

Class A (105°C), Class B (130°C), or Class F (155°C), based on thermal and application needs

Leakage Current

<0.8 mA at rated voltage, suitable for general-purpose use with moderate EMI control

Dimensions

Width – 50 mm to 250 mm; Height – 40 mm to 180 mm; Depth – 50 mm to 200 mm (customizable per design)

Weight

0.2 kg to 20 kg, depending on power rating and core size for logistics and installation planning

Mounting Type

Chassis mount with brackets or baseplate; customizable mounting solutions available

Noise Level

40 dB to 55 dB at full load, typical for laminated UI-core design in standard environments

Protection Features

Optional overload protection (fuse), short-circuit resistance, and grounded core option

Environmental Resistance

Moderate resistance to humidity (up to 75% RH) and dust; vibration resistance per IEC 60068-2-6

Standards Compliance

Meets or exceeds UL 506, IEC 61558-2-1 (general-purpose transformers), EN 55014 (EMI), and RoHS standards

Technical Advantages

Your systems need efficiency and reliability to avoid energy loss and erratic performance. Our UI-Core Transformers operate at 87-94% efficiency and handle frequencies from 50 Hz to 300 Hz, directing consistent power exactly where it’s required. 

Stable output needs to pair with lasting durability in your applications. These transformers support voltages up to 500 V primary and include options like overload protection, keeping performance steady and safe across demanding tasks. 

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Need reliable Transformers for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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Industry Applications

Consumer Appliance Manufacturing

Energizes household devices like microwaves or fans, providing consistent voltage for reliable end products. 

Control Panel Production

Supports automation controls and relays, delivering steady power for precise industrial operations. 

Lighting Equipment

Drives ballasts in fluorescent or halogen systems, ensuring efficient energy use in lighting production. 

Audio Device Assembly

Powers speakers and amplifiers, offering clean voltage for quality sound in compact designs. 

HVAC Component Manufacturing

Fuels thermostats and motors, maintaining stable power for climate control system reliability.

Small Machinery Production

Supports tools and pumps, providing dependable energy for consistent performance in light industrial lines. 

Stability That Boosts Your Bottom Line

Inconsistent transformers in your setup can throw off schedules and inflate costs. Our UI-Core Transformers use a smart UI-shaped core design and tough materials to maintain reliable output up to 130°C, cutting energy waste and ensuring your production stays on track. 

Fragile designs or inefficiencies can derail your profitability. We shape these transformers to fit your specific voltage and frequency needs with a durable build, delivering cost-effective reliability that keeps your manufacturing smooth and competitive. 

UI-Core Transformers

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Having Doubts? Our FAQ

Check all our Frequently Asked Question

How do UI-Core Transformers keep our production costs down?

Their straightforward UI-shaped core design reduces manufacturing complexity, making them more affordable than some premium alternatives. This delivers solid 87-94% efficiency, saving you money without cutting corners on performance. 

Are these transformers suitable for compact designs in our consumer appliances?

Their scalable size, starting as small as 50 mm wide, fits easily into tight spaces like microwaves or fans. With a power range of 10 VA to 15 kVA, they maintain stable output even in compact setups. 

How do UI-Core Transformers perform in applications with moderate frequency needs?

They handle frequencies from 50 Hz to 300 Hz, making them versatile for tasks like audio or HVAC manufacturing. This range ensures steady voltage delivery without the complexity of high-frequency designs. 

Can UI-Core Transformers handle outdoor equipment manufacturing demands?

They operate reliably from -15°C to 130°C and resist humidity up to 75% RH, suiting outdoor HVAC or machinery components. Proper housing enhances their durability in tough conditions. 

How do these transformers support cost-effective scaling as our product line grows?

Their customizable voltage, from 100 V to 500 V primary, adapts to growing needs without major system changes. An optional amorphous core upgrade boosts performance, keeping expansion affordable and simple. 

Why should we choose Frigate’s UI-Core Transformers over generic market options?
  • 87–94% efficiency ensures lower long-term energy costs. 
  • Laminated silicon steel cores deliver consistent, stable output. 
  • Custom voltage range from 100 V to 500 V primary to suit specific needs. 
  • Durable construction for extended service in demanding environments. 

 

How do UI-Core Transformers reduce operational risks in production?
  • Stable voltage supply prevents machinery malfunctions and production errors. 
  • Handles high operating temperatures up to 130°C without performance drop. 
  • Low leakage current keeps systems stable in sensitive setups. 
  • Optional overload protection safeguards equipment from sudden power surges. 
Can these transformers fit into our compact manufacturing designs?
  • Width starting at 50 mm makes them suitable for tight spaces. 
  • Power capacity from 10 VA to 15 kVA covers various load requirements. 
  • Low operating noise between 40–55 dB for noise-sensitive environments. 
  • Flexible mounting options for easy integration into existing setups. 

 

How do these transformers support manufacturing scale-up needs?
  • Wide voltage adaptability reduces need for complete system redesigns. 
  • Frequency range of 50–300 Hz suits diverse applications. 
  • Option to upgrade to amorphous core for improved efficiency. 
  • Scalable size and output range support long-term production growth. 

 

Are they reliable for varied industry applications?
  • Operates efficiently in humidity levels up to 75% RH. 
  • Withstands vibration and dust for stable performance in industrial settings. 
  • Maintains high efficiency across different load conditions. 
  • Suitable for appliances, control panels, lighting, HVAC, and small machinery production. 
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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

  • Bhilai
  • Chennai
  • India
  • Germany
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GENERAL ENQUIRIES

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

  • Bangalore
  • Chennai
  • India
  • Germany
Become a Frigatian
Become a Supplier

GENERAL ENQUIRIES

  • +91 96778 64606
  • manufacture@frigate.ai
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UI-Core Transformers

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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UI-Core Transformers

Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Get Latest Price

Get Price Form