Bangalore Custom Transformer & Harness Facility

High-reliability electronics manufacturing for aerospace, defence, and industrial programs, magnetics, wire harness, and turnkey box-build under one roof.

About

Vertically integrated electronics manufacturing facility delivering custom magnetics, wire harness assembly, moulded cable assemblies, PCB assembly, and turnkey box-build integration for mission-critical programs. Operations run across two full-scale facilities in Bangalore, supported by dedicated ESD-controlled environments, IPC-certified workmanship, and SAP Business One ERP for end-to-end production traceability.

Located in Bangalore, India, serving aerospace, defence, medical, and industrial customers across Europe, USA, and the Middle East.

Transformer and Wire Harness Manufacturing Facility in Bangalore — Toroidal power transformer, precision wound, controlled bobbin geometry, potted finish.

Aerospace wire harness loom, routed and bundled assembly, IPC/WHMA-A-620 workmanship, labelled per drawing.

Transformer and Wire Harness Manufacturing Facility in Bangalore — Box-build integration assembly, chassis mounting, PCB installation, harness routing, and ESD-compliant build environment.

Transformer and Wire Harness Manufacturing Facility in Bangalore — Toroid inductor coil, wound on high-permeability core, potted and tested for inductance, saturation current, and DCR.

Transformer and Wire Harness Manufacturing Facility in Bangalore — EI laminated transformer, multi-layer winding, vacuum impregnated, rated for industrial and aerospace environments.

Transformer and Wire Harness Manufacturing Facility in Bangalore — PCB assembly, SMT and through-hole, IPC-A-610 workmanship, functional test after assembly.

Compliances

ISO 13485:2016

ISO 9001:2015

AS 9100D

ISO 14001:2015

Facility

Transformers Winding Machine

UV Laser Wire Marker

Winding Machine

Transformer and Wire Harness Manufacturing Facility in Bangalore

Production Area

Transformer and Wire Harness Manufacturing Facility in Bangalore

Dispatcch Area

Transformer and Wire Harness Manufacturing Facility in Bangalore

Material Storage Area

Transformer and Wire Harness Manufacturing Facility in Bangalore

Assembly Area

Re-Engineering

Wire Gauge and Bundle Diameter

Select wire gauges per current rating and flexing requirements. Keep bundle diameters within connector shell and routing constraints to avoid pinch points and assembly interference.

Connector and Termination Compatibility

Ensure connector series, pin count, and gender align across mating assemblies. Specify whether contacts are pre-loaded or field-inserted to match assembly process capability.

Transformer Core and Winding Stack-up

Minimise winding layers to reduce leakage inductance and interlayer capacitance. Specify margin winding or sectional winding requirements for high-voltage isolation designs.

Lead Times

Expedite available at 15% premium.

*Lead time can change based on part complexity and production load(working days).

Industry

Aerospace

Defence

Medical Devices

Energy

Order Execution

Total production

250+

Skilled employees across two facilities

Global export reach

20+

Countries served

Production model

High-Mix

Low-to-medium volume

Quote in 48 Hours

Dedicated Order Support

FAQS Order Tracking

Track your order in real time through our FAQS (Frigate Assured Quality System) platform with milestone updates, inspection photos, delay alerts, and dispatch tracking. Your dedicated manager updates progress at every stage.

How It Works

1

Upload Drawing

Submit your CAD drawing, schematic, or assembly specification and receive a detailed quotation within 48 hours.

2

Engineering Review

Our team reviews the assembly for DFM, BOM completeness, and workmanship standard compliance in 2–3 working days, flagging any manufacturability considerations before production.

3

Material Sourcing

We procure approved, certified materials, EN 10204 Type 3.1 mill certificates for magnetics materials, UL-listed wire, and approved connectors within 5–10 days to ensure traceability.

4

Production

Assemblies are built per approved drawings and workmanship standards, with real-time progress tracked on our SAP ERP platform.

5

In-Process Inspection

Each assembly undergoes stage-by-stage inspection, continuity, insulation resistance, dimensional check, and IPC workmanship review before progressing to the next build stage.

7

Final Inspection & Test

Completed assemblies undergo full electrical test, functional verification, and dimensional conformance check against the customer drawing before release.

8

Packaging & Dispatch

Orders are packed using aerospace-grade anti-static and protective packaging with full documentation, test reports, material certificates, and Certificate of Conformance included.

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4.9/5

Over 100 Reviews

Quality Testing

Electrical Test — Magnetics

Inductance, DCR, turns ratio, insulation resistance, and hi-pot testing on all wound components against design specification.

Continuity & Insulation Testing

Point-to-point continuity and insulation resistance verification on every wire harness and cable assembly prior to release.

Workmanship Inspection — IPC-A-610 / WHMA-A-620

Visual and dimensional workmanship inspection by IPC-certified personnel on solder joints, terminations, and harness build quality.

Hi-Pot Dielectric Test

Dielectric withstand testing on isolation transformers and medical-grade assemblies to confirm insulation integrity at rated working voltages.

Quality Report

To help buyers evaluate our quality systems, we provide sample documents that reflect our inspection and reporting standards.

LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

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