Engineering the Future of Flight and Space Exploration
High-precision contract manufacturing for Tier-1 Aerospace OEMs. From mission-critical flight hardware and structural enclosures to fully integrated electronic box builds, Frigate delivers AS9100 & NADCAP-compliant scalability from Trial 0 (T0) to volume production.
- Extreme Precision Machining & Advanced Materials.
- Seamless transitions from machined housings to electrical box builds.
- Certification-Grade Quality Assurance for aerospace compliance.
End-to-End Aerospace
Manufacturing Capabilities
Specialized engineering engineered for global aviation and space flight requirements. We leverage advanced material expertise, strict AS9100-grade quality management systems, and cross-functional capacity to seamlessly transition your designs from Trial 0 (T0) validation to full-scale production.
Manufacturing Solutions Across the Aerospace Ecosystem
From commercial airliners to deep-space exploration systems, Frigate provides custom contract manufacturing engineered to meet the distinct performance, safety, and regulatory benchmarks of every aerospace sector.
Scalable Solutions for Next-Gen Commercial Aircraft
Supporting tier suppliers with high-volume, lightweight components engineered to optimize fuel efficiency, maintain cabin pressure integrity, and meet stringent global aviation safety standards.
Sourcing Solutions for Integrated Aerospace Sub-Systems
From precision-engineered electronics packaging to advanced fluid control components and heavy structural fairings, Frigate provides complete electromechanical assembly integration tailored to critical flight environments.
Flight Hardware & Avionics Enclosures
Build-to-spec ruggedized control boxes, instrument chassis, and protective housings with EMI/RFI shielding and precision-milled structural features.
Interconnect Systems & Wiring Harnesses
High-reliability wire routing networks, braided shielding layers, and connector terminations built for vibration-resistant signal and power distribution.
Advanced Cooling Blocks & Heat Sinks
Multi-axis CNC machined and vacuum-brazed cooling plates designed for high-heat avionic boards and flat thermal contact.
Structural Mounts & Interface Plates
High-fatigue brackets, mounting lugs, and interface parts milled from aerospace alloys for load resistance and precise fitment.
Manifolds, Valve Bodies & Fittings
High-pressure hydraulic blocks and pneumatic manifolds machined with zero-leak internal galleries for pressure-spike control.
Precision Panels, Covers & Fairings
Laser-cut, stamped, and welded sheet metal skins, framework panels, and covers balanced for low weight and structural integrity.
Precision-Engineered Components & Assemblies
Explore our comprehensive portfolio of manufacturing outputs delivered across global aviation and space supply chains.
Global Manufacturing Infrastructure with Certified Capacity
Maximize supply chain resilience with our certified global manufacturing capabilities, advanced machinery, and on-time delivery.
Electronics
Electronics Assembly & Box Build Centre
Gujarat, India
- Fuji AIMEX 3C & Panasonic SMT Assets3 Advanced Lines
- Total PCBA Placement Capacity15,000 Units/Day
- IP-Camera Monitored Assembly Bays10 Box-Build Lines
- Automated Solder Paste & Optical Inspection Layers3D SPI & AOI
Electrical
Electronic Assembly & Magnetics Centre
Bangalore, India
- Proven Operations30+ Years
- Magnetics & EMS Assembly Sites2 Full Facilities
- Low-to-Medium Volume Production ModelHigh-Mix Portfolio
- ERP End-to-End Production TraceabilitySAP Business One
Machining
Precision CNC Machining & Tooling Hub
Bangalore, India
- Workpiece Size1025×600×600 mm
- Critical Dimension Tolerance±0.005 mm
- Spindle Speed Capacity18,000 RPM
- CMM Inspection Envelope1200×1000 mm
Casting
Multi-Process Aluminium Die Casting Facility
Coimbatore, India
- Press Tonnage Capacity400 Tons Max.
- Achievable Wall Thickness Limit0.2 mm Min.
- Shot Weight Operational Range12 g – 7 kg
- Total Plant Capacity30,000 Shots/Month
HPDC
High-Pressure Die Casting Centre
Coimbatore, India
- Heavy Clamping Force350 Tons Max.
- Multi-Step Injection ControlTOYO BD-V7EX
- Reduced-Pressure Porosity Testing0–700 mmHg
- In-House Melt Chemistry AnalysisOES Spectrometry
Sheet Metal
Sheet Metal Fabrication Unit
Bangalore, India
- Press Brake Bending Length3,000 mm Max.
- Laser Cutting Bed1500×3000 mm
- Lathe Turning Length Capacity2,000 mm Max.
- Available Spindle Capacity3,000 Hours/Month
Zero-Defect Philosophy. 100% Traceability.
Achieve strict aerospace risk management and total structural discipline across our audited production lines.
ISO 9001
Documented QMS control across production lines.
AS9100D
Aerospace risk, configuration, and quality control.
NADCAP
Special process audit readiness and discipline.
Metrology & Verification
Comprehensive production evidence and inspection outcomes organized for source validation.
Integrate Frigate Into Your Strategic Sourcing Network
Download our unredacted engineering asset registry, containing complete machinery geometric limits, cleanroom volumetric limits, and specialized material threshold certifications.
Aerospace
DFM Synthesis for High-Reliability Enclosures & Assemblies
Before hard tooling or production chips drop, our engineering desk cross-analyzes part geometry against material physics to eliminate shop-floor iterations, enhance structural yield, and lock in tight tolerances.
- Geometric Feature & Tool Accessibility Audit: We map deep internal cavities, tight corner radii, and undercut features directly to our facility spindle and tool-holder clearance limits.
- Cross-Layer Material Stability Mapping: We flag grain orientation risks, shrinkage behaviors, and residual mechanical stresses before cutting into raw billets or pouring molten metal.
- GD&T Validation
- Mechanical Fit
- Traceability Review
Phased Execution Timelines & Qualification Milestones
Our structured fulfillment windows map directly to your APQP milestones, tracking your components seamlessly from initial digital geometry to stabilized rate production.
| Aerospace Qualification Phase | Low-Complexity Components | Medium-Complexity Systems | High-Complexity Assemblies | Continuous Rate Releases |
|---|---|---|---|---|
|
Phase 1:DFM, Simulation & Tooling Kickoff
|
3 – 5 Days | 7 – 12 Days | 15 – 25 Days* | Comprehensive System Lock |
|
Phase 2: First-Article Trials & Prototyping
|
5 – 7 Days | 10 – 15 Days | 20 – 30 Days | Completed per Batch Requirement |
|
Phase 3: AS9102 FAI & Quality Validation
|
2 – 4 Days | 5 – 7 Days | 7 – 12 Days | Micro-Sampling Cadence |
|
Phase 4: Pilot Run & Initial Batch Launch
|
7 – 12 Days | 15 – 20 Days | 25 – 35 Days | Absorbed into Baseline Scheduling |
|
Phase 5: Serial Production & Rate Ramp
|
12 – 20 Days | 20 – 30 Days | 30 – 45 Days | Schedule-Based Release / JIT |
*Note: Phase 1 timelines for complex castings and precision injection moldings. Repeat production runs entirely bypass Phases 1 through 3.
Proprietary Geometric Security & Commercial Asset Protection
We safeguard your ITAR-sensitive files, commercial CAD models, and proprietary engineering designs.
Legal & Confidentiality Boundaries
- Contractual NDA Enforcement
- Proprietary Data Ownership Lock
- Segmented Evaluation Isolation
Perimeter & Access Control
- Role-Based Authentication (RBAC)
- Multi-Layer Program Authorization
- Cryptographic Access Verification
Cryptographic Transmission Protocols
- End-to-End Encrypted Transfer
- Isolated Inactive Storage
- Redundant Off-Site Architecture
Lifecycle Drawing Governance
- Configuration Version Locking
- Closed-Loop Asset Trackability
- Immutable Access Audit Logs
SYSTEM COMPLIANCE SAMPLE
Standardized Traceability Verification
AS9100-Certified Quality Records
Every shipment arrives with fully traceable inspection logs, material certifications, and process validations required to clear internal QA gates and regulatory source inspections seamlessly.
First Article Inspection Reports (FAIR)
Complete Form 1, 2, and 3 documentation mapping every ballooned engineering drawing dimension.
EN 10204 Type 3.1 / Mill Test Reports (MTR)
Certified mill logs detailing the exact chemical composition, tensile strength, grain boundaries, and physical test limits.
Dimensional Inspection & Metrology Reports
Raw CMM data mapping volumetric envelopes, true geometric position, and surface flatness profiles.
NADCAP Aligned Certificates
Complete time-temperature furnace charts, chemical concentration records, and layer thickness reports.
Non-Destructive Testing (NDT) Records
Signed certificates for ultrasonic testing, liquid penetrant profiles, or X-ray imaging.
Final Certificate of Conformance (CoC)
Validating that all materials, processing steps, machining tolerances, and assembly operations.
NADCAP-Aligned Finishing & Capabilities
Surface Treatment
Automated vibro-deburring and stainless steel bead blasting— down to Ra ≤ 3.2 µm.
Anodizing
Type II (decorative/clear/colored) and Type III (Hardcoat per MIL-A-8625) profiles, including Dual Coating (Anodize + Chem Film per MIL-DTL-5541).
Plating
Cadmium (AMS-QQ-P-416) | Gold (MIL-G-45204 / AMS 2422) | Chem Film (MIL-DTL-5541) | Electroless Nickel (AMS 2404) | Zinc-Nickel | Hard Chrome
Heat Treatment
Hardening, stress-relieving, and aging cycles without part warping.
Powder Coating
Uniform 60–80 μm coatings per IS 13871, handling full industrial RAL color matching and high-dielectric insulation.
Passivation
ASTM A380 and ASTM A967 chemical immersion.
- OPERATIONAL PROOF
Field Execution Across Flight Systems
- Absolute Contract Parameter Accountability
- AS9102 Certified Metric Verification
- Rigorous First-Pass Yield Optimization
Our aerospace manufacturing facilities and audited production lines operate under strict AS9100D, ISO 9001:2015, and ISO 13485:2016 quality management systems. This structure ensures all processing cells, material handlers, and metrology labs comply with global aviation and high-reliability industrial engineering standards.
Yes, we provide fully vertical integration under one roof. We machine or fabricate the mechanical housings, enclosures, and panels, and completely execute the electrical side including custom magnetics winding, PCB assemblies, and complex wiring harness looms to deliver a turnkey, fully tested box build.
We follow standardized AS9102 FAI verification protocols. Before serial production is cleared for launch, initial Trial 0 (T0) samples undergo exhaustive validation including CMM dimensional mapping, raw material spectrometry analysis, and non-destructive testing (NDT) like X-ray scans to guarantee internal structural stability.
End-to-end traceability is built into our production workflow from intake to dispatch. Every shipment is delivered with a complete quality handover package, including EN 10204 Type 3.1 Mill Test Reports (MTR), coordinate inspection logs, heat treatment time-temperature charts, and a signed Certificate of Conformance (CoC).
We regularly process high-strength structural alloys optimized for weight, thermal conductivity, and structural stress. This includes machining specialized aluminum grades like A7056-T6, executing high-volume HPDC with ADC12 and A380, and pouring GDC components using LM25 and A356, all utilizing controlled machining toolpaths and strict melt chemistry monitoring.
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LOCATIONS
Registered Office
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
Other Locations
- Bhilai
- Chennai
- India
- Germany
GENERAL ENQUIRIES
- Let's Connect
LOCATIONS
Registered Office
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
Other Locations
- Bangalore
- Chennai
- India
- Germany
GENERAL ENQUIRIES
- +91 96778 64606
- manufacture@frigate.ai