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Amorphous Core Transformers

Selecting transformers for manufacturing operations can encounter issues like high energy loss or inconsistent performance, leading to increased costs and production delays. Our Amorphous Core Transformers are engineered to resolve these challenges, providing efficient and dependable power for your industrial needs. 

Core Material

Amorphous metal alloy (iron-based with boron, silicon, and phosphorus) for low core losses

Winding Material

Copper or aluminum wire, enamel-coated for high conductivity and durability (per application)

Voltage Rating

Primary: 110 V – 34.5 kV; Secondary: 12 V – 480 V (single-phase or three-phase, customizable)

Power Rating

5 kVA to 5 MVA, suited for distribution and industrial applications

Frequency Range

50 Hz to 60 Hz, optimized for standard power distribution frequencies
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Product Description

Ineffective transformers can raise electricity expenses and disrupt your systems, affecting output quality and timelines. We design these units with amorphous metal cores to minimize energy waste and maintain stable operation, ensuring your processes run smoothly and cost-effectively. 

Efficiency

97% to 99%, with superior no-load efficiency due to amorphous core design

Temperature Range

Operating: -25°C to 150°C; maximum winding temperature rise: 65°C above ambient

Insulation Class

Class B (130°C), Class F (155°C), or Class H (180°C), depending on thermal needs

Leakage Current

<0.5 mA at rated voltage, minimizing EMI and ensuring safety

Dimensions

Width: 200 mm to 1500 mm; Height: 300 mm to 2000 mm; Depth: 150 mm to 1000 mm (customizable)

Weight

50 kg to 5000 kg, varying with power rating and core size for logistics planning

Mounting Type

Pad-mount, pole-mount, or chassis-mount; customizable per installation requirements

Noise Level

45 dB to 60 dB at full load, slightly higher due to magnetostriction of amorphous metal

Protection Features

Overload protection (optional fuse), short-circuit resistance, and chip containment

Environmental Resistance

High resistance to humidity (up to 85% RH) and dust; vibration resistance per IEC 60068-2-6

Standards Compliance

Meets or exceeds IEC 60076, IEEE C57.12.00, ANSI C57, EN 50588-1, and RoHS standards

Technical Advantages

Industrial applications require transformers that reduce losses and perform reliably under constant use. Our Amorphous Core Transformers achieve 97-99% efficiency with low no-load losses, because of their amorphous metal cores, and handle power ratings from 5 kVA to 5 MVA for diverse needs. 

Unstable voltage or frequent maintenance can interrupt your manufacturing schedule. These transformers support voltages up to 34.5 kV primary and include optional overload protection, delivering consistent output and reducing downtime in demanding environments. 

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Industry Applications

Power Distribution Systems

Supports electrical grids and substations, delivering consistent voltage for reliable energy supply.

Industrial Motor Controls

Powers motors and drives in factories, ensuring steady performance for heavy machinery. 

Renewable Energy Installations

Enhances solar and wind inverters, providing efficient power conversion for sustainable setups. 

Commercial Building Equipment

Drives HVAC and lighting systems, maintaining stable power in large facilities. 

Manufacturing Plant Utilities

Supplies energy to production lines, supporting continuous operation across equipment.

Data Center Infrastructure

Operates backup power units, ensuring uninterrupted voltage for critical servers. 

Transformers Built for Reliable Operation

Unpredictable transformer performance in high-demand settings can lead to system failures, impacting production schedules and product quality. Our Amorphous Core Transformers operate effectively from -25°C to 150°C, using durable materials to meet your frequency needs at 50-60 Hz without faltering. 

Your operations demand equipment that sustains performance and minimizes interruptions over time. We construct these units to handle large-scale applications with a focus on energy savings and longevity, supporting your manufacturing goals with dependable, efficient solutions. 

Amorphous Core transformers

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Having Doubts? Our FAQ

Check all our Frequently Asked Question

How do these transformers improve energy use in our manufacturing plants?

Our Amorphous Core Transformers achieve 97-99% efficiency with low no-load losses due to their amorphous metal core design. This high efficiency directly reduces energy waste, lowering your plant’s overall power consumption during continuous operation. 

Are Amorphous Core Transformers suitable for large-scale power needs?

These transformers handle power ratings from 5 kVA to 5 MVA, making them ideal for industrial and distribution applications. Their robust design ensures they manage high loads effectively, supporting your large-scale manufacturing requirements. 

What advantage do Amorphous Core Transformers offer for our renewable energy projects?

Their amorphous core boosts efficiency in power conversion, which is critical for solar and wind inverters. Improved efficiency means your renewable energy systems deliver more usable power with less loss.

Can Amorphous Core Transformers withstand harsh environmental conditions in our facilities?

They operate reliably from -25°C to 150°C and resist humidity up to 85% RH due to their durable construction. Such resilience ensures consistent performance even in challenging facility environments. 

How do Amorphous Core Transformers support our uptime goals in production?

Built-in overload protection and a sturdy amorphous core minimize failures under heavy use. Fewer disruptions keep your production lines running smoothly, aligning with your uptime objectives.

How can Amorphous Core Transformers lower my plant’s energy bills?
  • Uses amorphous metal alloy cores that drastically reduce no-load losses, cutting unnecessary energy drain. 
  • Achieves 97–99% efficiency, ensuring more power is converted into useful output rather than wasted heat. 
  • Optimized for continuous industrial operation, so savings accumulate daily over long production cycles. 
  • Reduces strain on your overall power system, indirectly lowering maintenance and operational costs. 
Are these transformers built for my high-capacity manufacturing needs?
  • Handles power ratings from 5 kVA to 5 MVA, covering small utilities to large-scale plant demands. 
  • Copper or aluminum windings engineered for maximum conductivity under heavy load conditions. 
  • Designed to manage sustained high current without overheating, ensuring operational stability. 
  • Flexible mounting options (pad, pole, chassis) to integrate seamlessly into existing infrastructure. 
What makes them a better choice for renewable energy integration?
  • High efficiency improves the performance of solar and wind inverters, delivering more usable output. 
  • Stable voltage regulation supports smooth power flow even with variable renewable energy inputs. 
  • Reduces energy losses in conversion, maximizing the return on renewable energy investments. 
  • Built to handle fluctuations common in renewable setups without compromising system health. 
Can they handle my plant’s harsh working conditions?
  • Operates in extreme temperatures from -25°C to 150°C without loss of performance. 
  • Resistant to humidity up to 85% RH, ideal for damp or semi-open industrial environments. 
  • Engineered to withstand vibration and dust, following IEC durability standards. 
  • Maintains stable efficiency and voltage output even in challenging ambient conditions. 
How do they help me avoid costly downtime?
  • Optional overload protection prevents damage during unexpected current surges. 
  • Sturdy core and winding materials minimize risk of early wear or insulation failure. 
  • Low maintenance needs reduce the frequency of service interruptions. 
  • Consistent power delivery ensures machinery and production lines operate without voltage-related halts. 
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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

  • Bangalore
  • Chennai
  • India
  • Germany
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Become a Supplier

GENERAL ENQUIRIES

  • +91 96778 64606
  • manufacture@frigate.ai
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Amorphous Core Transformers

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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Amorphous Core Transformers

Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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