Coimbatore Aluminium Pressure Die Casting Unit
Aluminium HPDC for complex, accuracy-critical components with integrated spectral analysis, rotary degassing, porosity testing, and post-cast machining under one roof.
- Die Casting
- Leadership with up to 29 years of die casting industry experience
High pressure die casting facility delivering complex aluminium components for automotive, hydraulics, oil & gas, electrical, and industrial programs. Operations run on TOYO BD-V7EX series machines between 250T and 350T with multi-step injection and 100G high-acceleration control. Melt quality is governed in-house through OES spectrometric analysis, rotary degassing with flux injection, and PLC-controlled reduced-pressure porosity testing before every production run.
Located in Coimbatore, Tamil Nadu, India — serving automotive, pneumatics, oil & gas, electrical, and industrial OEM customers.
ISO 9001:2015
Pressure Die Casting
OES Spectrometer
CNC Turning Machining
Maintain a minimum of 1.5 mm wall thickness (3 mm average recommended) to ensure complete metal fill and avoid cold shuts in high-pressure aluminium casting.
Design all vertical surfaces with a minimum 1° draft to allow clean ejection and maximise die service life. Higher draft is recommended for deeper cavities.
Design thin-wall components with adequate rib reinforcement to achieve warpage within 0.2 mm per 300 mm part length. This is a validated production benchmark at this facility.
Dies are designed in-house using 3D CAD and validated through filling and solidification simulation before tooling manufacture.Simulation results are reviewed with the customer before die cutting to reduce first-article iterations and prototyping cost.
Metal flow path and cold-shut risk identified pre-tooling
Shrinkage and porosity risk zones mapped
Ejection feasibility confirmed at design stage before die release
Lead time includes new die manufacture for first-time programs. Repeat orders on existing tooling are significantly shorter. Expedite available on request.
- Surface treatment is carried out through approved outsourcing partners with traceability maintained to customer-specified standards.
Total HPDC capacity across machines
Available capacity for new programs
Across production
machines
- Detailed part cost and tooling quotation within 48 hours
- DFM review and castability feedback included
- Supports faster tooling decisions and program kickoff
- Dedicated program contact throughout production
- 4-hour response time on active orders
- WhatsApp and email progress updates
- Single point of contact from first article through volume supply
Track your order in real time through our FAQS (Frigate Assured Quality System) platform with milestone updates, inspection photos, delay alerts, and dispatch tracking. Your dedicated manager updates progress at every stage.
*Prices are indicative and vary based on part complexity, alloy grade, shot weight, and order volume. Tooling (die cost) is quoted separately.
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Over 100 Reviews
OES Spectrometric Analysis
Chemical composition of every melt verified across 15+ elements using the Metal Power MOSS spectrometer before production is released.
Reduced Pressure Porosity Test
Hydrogen content and void assessment via vacuum test unit (0–700 mmHg, 0–2 minute cycle, PLC-controlled). Melt quality log maintained per heat.
Dimensional Inspection
Critical features verified using vernier caliper, micrometer, height gauge, and 2D height master (Electronika Optima 700) against drawing tolerances.
Leak Testing — Wet & Dry
Pressure integrity testing for hydraulic, pneumatic, and oil & gas castings. Both wet and dry methods available in-house.
To help buyers evaluate our quality systems, we provide sample documents that reflect our inspection and reporting standards.
All key dimensions and casting characteristics measured and documented for first article orders and new program launches.
Selected critical features re-inspected for repeat orders where tooling modifications have been applied.
Documentation follows PPAP discipline for automotive programs. New project PPAP approval is part of the standard production launch sequence.
End-to-end traceability from raw ingot to finished casting
- Individual ingots colour-coded by alloy grade and tagged with heat batch numbers
- OES spectral report generated and archived per melt heat
- Degassing cycle parameters (time, gas pressure, rotor speed, flux consumption) recorded in the melt quality log
- Melt quality formally approved by authorised QA person before production is released
- In-process and final inspection records maintained and dispatched with each shipment
- Let's Connect
LOCATIONS
Registered Office
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
Other Locations
- Bangalore
- Chennai
GENERAL ENQUIRIES
- +91 96778 64606
- manufacture@frigate.ai
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