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Flat Series / UI Transformers

Choosing transformers for manufacturing in limited spaces often faces challenges like oversized designs or unstable performance, which can slow production and increase operational headaches. Our Flat Series / UI Transformers step up to address this, offering a slim build and consistent output designed for your needs. 

Core Material

Laminated silicon steel for cost-effective magnetic performance (optional amorphous alloy for higher efficiency)

Winding Material

Copper or aluminum wire, enamel-coated for reliable conductivity and durability (choice based on cost needs)

Voltage Rating

Primary – 100 V – 500 V; Secondary – 6 V – 400 V (single-phase, customizable per requirement)

Power Rating

10 VA to 12 kVA, optimized for compact applications and moderate power demands

Frequency Range

50 Hz to 300 Hz, suited for standard and moderate high-frequency uses
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Product Description

An oversized transformer or unstable voltage can disrupt your operations, leading to delays and extra work. We craft these with a flat UI core of laminated silicon steel, ensuring steady performance and fitting into areas where larger options fall short. 

Efficiency

87% to 94%, depending on load and core material for practical energy performance

Temperature Range

Operating – -15°C to 130°C; maximum winding temperature rise – 60°C above ambient

Insulation Class

Class A (105°C), Class B (130°C), or Class F (155°C), based on thermal requirements

Leakage Current

<0.8 mA at rated voltage, ensuring safety and moderate EMI control in compact setups

Dimensions

Width – 50 mm to 200 mm; Height – 30 mm to 150 mm; Depth – 50 mm to 180 mm (customizable per design)

Weight

0.2 kg to 15 kg, depending on power rating and core size for easier handling

Mounting Type

Chassis mount with brackets or flat base; customizable mounting solutions available

Noise Level

40 dB to 55 dB at full load, typical for laminated UI-core in a flatter configuration

Protection Features

Optional overload protection (fuse), short-circuit resistance, and grounded core option

Environmental Resistance

Moderate resistance to humidity (up to 75% RH) and dust; vibration resistance per IEC 60068-2-6

Standards Compliance

Meets or exceeds UL 506, IEC 61558-2-1 (general-purpose transformers), EN 55014 (EMI), and RoHS standards

Technical Advantages

Operating in tight manufacturing spaces with unreliable transformers can lead to inconsistent output and frequent downtime, disrupting your production schedule. Our Flat Series / UI Transformers fit with a low height starting at 30 mm and stay strong up to 130°C, meeting your toughest production demands. 

Unstable output or fast wear can hold back your progress. These units run at 87-94% efficiency and offer overload protection options, keeping your operations smooth through heavy use. 

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Industry Applications

Portable Electronics Manufacturing

Fuels compact chargers and gadgets, delivering stable voltage in slim, consumer-friendly designs. 

Panelboard Assembly

Drives control circuits in space-tight panels, ensuring consistent power for automation reliability. 

LED Lighting Production

Powers slim drivers and fixtures, providing efficient energy for modern lighting solutions. 

 

Audio Component Manufacturing

Supports small amplifiers and headsets, offering clean power in low-profile builds. 

Medical Device Assembly

Sustains portable diagnostics, delivering reliable voltage in space-limited equipment. 

Small Machinery Production

Supports tools and pumps, providing dependable energy for consistent performance in light industrial lines. 

Flat Transformers That Fit and Last

Using unstable transformers in confined manufacturing setups can cause sudden failures, derailing your production timelines and impacting product quality. Our Flat Series / UI Transformers stay solid with power up to 12 kVA, matching your voltage and frequency needs to keep production on track. 

Running equipment that fails quickly in varied setups can lead to rework and lost efficiency, frustrating your manufacturing goals. We build these with durable materials across a 50 Hz to 300 Hz range, delivering slim, dependable solutions that tackle your manufacturing challenges. 

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Having Doubts? Our FAQ

Check all our Frequently Asked Question

How do Flat Series / UI Transformers handle heat in confined manufacturing setups?

They operate reliably up to 130°C, thanks to durable materials and insulation options like Class F (155°C). This keeps your production steady even in tight, high-temperature environments. 

What makes the flat design useful for our portable device production?

The slim profile, starting at 30 mm high, fits into compact layouts without sacrificing power up to 12 kVA. This ensures your devices stay small and functional without performance drops. 

Can we use Flat Series / UI Transformers for both low and moderate frequency needs?

They cover 50 Hz to 300 Hz, supporting varied applications from basic electronics to audio systems. This flexibility reduces the need for multiple transformer types in your lineup. 

How durable are Flat Series / UI Transformers in long production runs?

Built with laminated silicon steel and optional overload protection, they resist wear over time. This means fewer replacements and more consistent output for your operations. 

Will Flat Series / UI Transformers simplify our assembly process in tight spaces?

Their flat UI-core design reduces bulk, making them easier to install in limited-space setups. This cuts down on assembly time and effort for your production team. 

How can Flat Series / UI Transformers prevent production delays caused by unstable power?
  • Deliver consistent voltage output to keep machinery running at full capacity without sudden drops. 
  • Maintain high operational efficiency, reducing power losses that could slow down production. 
  • Offer overload handling to protect connected equipment from unexpected surges. 
  • Minimize downtime by ensuring stable performance even under variable load conditions. 
Why are they ideal for tight manufacturing spaces?
  • Designed with a slim profile starting at just 30 mm to fit into compact assemblies without redesigning layouts. 
  • Flat UI-core structure reduces bulk, making it easier to integrate into panels, devices, or control boxes. 
  • Flexible mounting configurations allow installation in horizontal or vertical positions for better space management. 
  • Compact yet powerful build delivers up to 12 kVA without increasing footprint. 
How do they handle continuous heavy-duty production runs?
  • Built with laminated silicon steel cores that maintain efficiency over long operational hours. 
  • Heat-resistant insulation options allow operation in environments reaching up to 155°C. 
  • Engineered to sustain consistent output even during extended shifts or high-load demands. 
  • Robust construction minimizes wear, reducing the need for frequent replacements. 
Can they replace multiple transformer types in our inventory?
  • Wide frequency range of 50 Hz to 300 Hz supports diverse production equipment. 
  • Voltage flexibility from 6 V to 400 V covers both low-voltage electronics and higher-powered tools. 
  • Adaptable design serves multiple sectors, from lighting and audio to medical and small machinery. 
  • Reduces the number of transformer models needed, simplifying sourcing and stock management. 
How do they help speed up our assembly process?
  • Lightweight design starting at 0.2 kg makes handling and installation faster. 
  • Compact dimensions allow quick fitting into tight layouts without complex adjustments. 
  • Customizable sizing ensures compatibility with your existing designs, reducing rework. 
  • Easy-to-mount configuration saves assembly time and keeps production moving smoothly. 
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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

  • Bhilai
  • Chennai
  • India
  • Germany
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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

  • Bangalore
  • Chennai
  • India
  • Germany
Become a Frigatian
Become a Supplier

GENERAL ENQUIRIES

  • +91 96778 64606
  • manufacture@frigate.ai
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Flat Series / UI Transformers

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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Flat Series / UI Transformers

Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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