CNC Routing Services
Frigate’s CNC routing ensures precise, high-speed cutting with tight tolerances. Our advanced multi-axis machines deliver custom solutions for complex material designs.Â
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Advantages of CNC Routing Services
Sub-Micron Precision
CNC routing provides sub-micron accuracy, ensuring tight tolerances for critical applications requiring consistent part dimensions.
Automated Toolpath Generation
Advanced CAM software optimizes toolpath planning, minimizing material waste and enhancing cutting efficiency for complex geometries.
Multi-Axis Capability
CNC routers with multi-axis control enable the machining of intricate 3D parts, offering enhanced flexibility for complex designs.
Automated Process Control
Continuous monitoring and feedback loops maintain optimal cutting conditions, improving surface finish quality and extending tool life in high-volume production.
Precision-Driven Custom CNC Routing Solutions
Custom CNC routing services ensure precise, high-quality results every time. Whether working with MDF, plywood, acrylic, or soft metals like aluminum and brass, this service offers unparalleled versatility. Advanced CNC routers handle intricate designs, reducing material waste and improving efficiency. With multi-axis capabilities, complex shapes and geometries become easier to produce, ensuring accuracy even in high-volume production. Optimize your workflow and achieve the precision needed for flawless parts every single time.Â
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Our CNC Routing Process
The process begins with creating a 3D CAD model of the part. This design is converted into a digital file, usually in.STL or.DXF format guides the CNC router.Â
CAM (Computer-Aided Manufacturing) software analyzes the design and generates the optimal toolpath for the CNC router. It considers cutting speed, depth, and tool selection to ensure precision and minimize material waste.Â
The material to be routed is securely fixed to the CNC router's bed using clamps or vacuum systems. This ensures stability during the cutting process.Â
The CNC router is calibrated for the specific job, including setting the correct origin points, adjusting cutting tools, and ensuring accurate machine parameters.Â
The CNC router uses high-speed rotating cutters to follow the pre-programmed toolpaths, precisely cutting, shaping, and engraving the material according to the design.Â
After the routing process, the part is removed, cleaned, and inspected for quality. Any necessary post-processing steps, like sanding or deburring, are performed to achieve the desired finish.Â
CNC Routing Materials
CNC routing provides high-speed, precise cutting for complex and detailed parts. It ensures tight tolerances, clean edges, and efficient production.Â
MDF is a dense, smooth board made from wood fibers and resin. It offers excellent machinability and is commonly used for precision cutting and engraving due to its consistent texture and ability to achieve fine details.Â
Plywood consists of thin layers of wood veneer glued together. It provides high strength and durability, making it ideal for structural integrity applications. CNC routing ensures clean, accurate cuts and shapes, even in thicker sheets.Â
Acrylic is a transparent thermoplastic known for its clarity, strength, and weather resistance. CNC routers handle acrylic with high precision, producing clean, polished edges without cracking, making them suitable for signage, displays, and protective covers.Â
This lightweight, versatile material is used in applications like prototypes and cushioning. CNC routing allows for precise shaping and carving, making it ideal for creating custom molds or detailed foam structures.Â
Polyethylene is a durable, flexible plastic with excellent chemical resistance. It is often used in industrial applications. CNC routing provides accurate cuts, producing smooth edges for packaging, liners, and custom parts.Â
Soft metals such as aluminum and brass are routinely routed with CNC for their machinability and strength-to-weight ratio. CNC routing ensures precise cuts with minimal material deformation. Steel, while harder, can be routed with specialized tools, providing durable components for the engineering and automotive industries.Â
Minimizing Thermal Expansion and Tool Deflection in CNC Routing
Thermal expansion occurs when high-speed routing generates heat, which can affect material and tool dimensions and lead to potential inaccuracies in part geometry. At Frigate, advanced machine calibration is performed to compensate for thermal effects. Toolpath optimization techniques adjust cutting speeds and tool engagement, reducing heat buildup. This ensures that dimensional accuracy is maintained throughout the machining process, even under high-speed conditions.Â
Compliance for CNC Routing Services
At Frigate, our CNC routing services are engineered to meet the most stringent industry standards, ensuring unparalleled precision and reliability. We incorporate advanced material traceability systems and rigorous machine calibration protocols to deliver top-quality results. Our compliance framework is continually updated to align with evolving regulations and industry best practices, providing both exceptional performance and peace of mind.Â
This certification guarantees consistent quality management and continuous improvement.Â
Ensures compliance with aerospace industry standards.Â
Meets stringent requirements for the automotive industry.Â
Adheres to environmental management standards, including waste management and energy efficiency.Â
Implements rigorous health and safety measures to protect our workforce.Â
Comprehensive tracking from raw material procurement to final product delivery.Â
Regular calibration and maintenance of CNC routers for optimal precision and performance.Â
Robust measures to protect client data and intellectual property throughout the project lifecycle.Â
Tolerance for CNC Routing Services
Ensures minimal deviation in spindle rotation for high-precision cutting.Â
Ensures the cutting tool diameter remains within precise tolerances for accurate machining.Â
Maintains exact depth of cut to ensure consistency across the workpiece.Â
Ensures precise compensation for tool wear and offset during operations.Â
Ensures the alignment of cylindrical features remains within tight tolerances.Â
Ensures complex profiles are machined accurately according to the design specifications.Â
Achieves specified surface roughness for functional and aesthetic purposes.Â
Ensures features are located precisely according to their specified positions.Â
Ensures slots are machined to the exact width specified, critical for part assembly and fit.Â
Ensures precision in boring operations for tight-fitting components.Â
Maintains precise thread pitch for proper mating of threaded components.Â
Ensures minimal deviation in radial dimensions, critical for rotating components.Â
Quality Testing Standards for CNC Routing Services
Monitors temperature variations in the machine and workpiece to ensure dimensional stability.Â
Measures machine vibrations to prevent tool chatter and ensure surface finish quality.Â
Assesses the rigidity of the CNC machine under different load conditions to ensure machining accuracy.Â
Measures the forces exerted during cutting to optimize tool performance and extend tool life.Â
Detects high-frequency sound waves emitted during machining to identify tool wear or damage.Â
Measures the extent of material expansion due to heat to maintain tight tolerances.Â
Inspects the wear and tear on cutting tools at a microscopic level to ensure quality and longevity.Â
Ensures the alignment of machine components to maintain precision and accuracy in machining operations.Â
Measures residual stresses in the workpiece to prevent deformation and ensure dimensional accuracy.Â
Monitors the flow rate of coolant to ensure optimal cooling and lubrication during machining.Â
Tests the electrical stability of the CNC system to prevent malfunctions and ensure reliable operations.Â
Measures the hardness of machined surfaces to ensure they meet the required specifications.Â
Assesses the quality of lubrication to ensure smooth operation and prevent wear.Â
Measures the chip load to optimize cutting conditions and tool life.Â
Reducing Lead Times and Material Waste in Aerospace Manufacturing
Aerospace component manufacturing faces challenges with precision and tight tolerances. Complex geometries and demanding materials add to the difficulty. CNC routing offers high-speed, precise cutting for consistent quality. It ensures dimensional accuracy and repeatability in every part. Aluminum, titanium, and composites can be used to produce lightweight, durable parts. Multi-axis capabilities handle intricate designs required in aerospace applications. This technology reduces lead times and minimizes material waste. It improves the production efficiency, reliability, and performance of aerospace components.Â
Industries We Serve
What You Get
↓ 7-8%
OPS COST
↓ 2-3%
COGM
3X
Aggregation
↑ 25%
Machinery Utilisation
↓ 50%
Expedition
↑ 30%
Frigater Revenue
Optimizing Cutting Forces to Prevent Material Deformation and Tool Wear
High cutting forces can deform materials, leading to poor surface finish and compromised part integrity. Additionally, excessive forces cause rapid tool wear, which impacts machining efficiency. Frigate combats this by selecting the right feed rates and cutting speeds for each material type. Precision toolpath strategies distribute cutting forces evenly, reducing stress on both the material and the tool. This approach minimizes vibrations, prevents material deformation, and extends tool life, ensuring optimal performance throughout the machining process.Â
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Check all our Frequently Asked Question
Thermal expansion and tool deflection can lead to dimensional inaccuracies in high-speed routing. Frigate compensates for these effects using advanced machine calibration and optimized toolpath strategies. This ensures precise cuts and maintains tight tolerances, even with high-speed operations.Â
Complex geometries require high precision to maintain part integrity. Frigate addresses this by utilizing multi-axis CNC routing machines and advanced CAM software to create detailed toolpaths. This technology ensures accurate and efficient machining of intricate designs, reducing material waste and ensuring high-quality finishes.Â
Excessive cutting forces can lead to material deformation and rapid tool wear. At Frigate, cutting speeds and feed rates are optimized based on the material used. This balance reduces stress on the material and the tools, extending tool life and maintaining part quality.Â
Due to their hardness and varying characteristics, aerospace-grade materials such as titanium and composites require specialized machining techniques. Frigate uses specialized CNC routers with precise tooling and optimized cutting parameters to handle these materials, ensuring accuracy and maintaining part integrity throughout the process.Â
Maintaining consistency across high-volume production can be challenging. Frigate uses advanced automation, real-time monitoring systems, and rigorous quality control processes to ensure that each part meets dimensional specifications and tolerances. This approach guarantees consistent output, even in large-scale production runs.Â
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LOCATIONS
Global Sales Office
818, Preakness lane, Coppell, Texas, USA – 75019
Registered Office
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ã…¤
