Advanced Machining Services
Frigate operates a cutting-edge CNC machining facility tailored to handle the size and weight of the castings we produce. Our advanced machining services ensure that fully machined castings and patterns are delivered with industry-leading turnaround times.
Our Clients
Advantages of Advanced Machining Services
Precision and Accuracy
Advanced Machining Services uses cutting-edge CNC technology to ensure high precision, consistent quality, and tight tolerances, essential for demanding applications.
Efficiency and Speed
Streamlined processes and automation reduce production times, enabling rapid prototyping and quick delivery of high-volume orders.
Versatility and Flexibility
Advanced Machining Services are ideal for producing custom parts tailored to specific requirements, as they can handle various materials and complex designs.
Cost-Effectiveness
Optimized production processes and reduced material waste result in competitive pricing, making Advanced CNC Machining Services a cost-effective solution for all manufacturing needs.
Achieve Precision with Frigate's Advanced Machining Services
Delivering top-quality finished castings often requires precise CNC machining to meet your tolerances and specifications. Frigate is equipped with advanced CNC milling and turning equipment, allowing us to handle custom machining of your patterns and castings with outstanding results. Our facility’s close-tolerance pattern-making capabilities and streamlined operations significantly increase our throughput, enabling rapid-response production for in-house and customer-provided castings. Experience the precision and efficiency of Frigate’s Advanced Machining Services for your turn key products.
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- Instant Quotation
- On-Time Delivery
- Affordable Cost
Our Advanced Machining Process
The process begins with creating a detailed design of the components using CAD software. This model guides the entire machining process.
Choosing the right material is crucial. We work with various metals and alloys to suit your specific needs.
The CNC machine has the necessary tools and fixtures. The CAD model is then loaded into the machine's computer.
Advanced software programs on the CNC machine, ensuring precise cutting, drilling, and shaping according to the CAD design.
The CNC machine follows the programmed instructions to shape the material into the desired part. This step includes milling, turning, drilling, and other machining processes.
After machining, each part undergoes rigorous quality checks to meet all specifications and standards.
Finally, the part is finished with polishing, coating, or painting to achieve the desired look and functionality.
Advanced Machining Services Materials
Frigate ensures precision and quality across all these materials, tailoring our Advanced CNC Machining Services to your specific requirements.
Lightweight and easy to machine, aluminum is ideal for parts requiring high strength-to-weight ratios.
Available in various grades, steel offers excellent strength, durability, and wear resistance.
Known for its corrosion resistance, stainless steel is perfect for parts exposed to harsh environments.
Brass has good machinability and corrosion resistance and is often used in fittings and decorative applications.
Offering high strength and low weight, titanium suits aerospace and medical applications.
Materials like ABS, PVC, and polycarbonate are used for lightweight, non-conductive, and corrosion-resistant parts.
Superior Quality with Frigate's Advanced Machining Services
Frigate ensures top-notch quality and consistency for your customer-provided castings, matching the excellence of our in-house products. Our Advanced CNC Machining Services cater to castings that exceed our equipment size limits and products requiring specialized metals and alloys not typically produced in-house. Trust Frigate for all your machining needs and experience our commitment to excellence.
Compliance for Advanced Machining Services
Frigate’s Advanced Machining services strictly adhere to specialized certifications and industry standards. This ensures precision and high performance at every stage of production. Our machining processes use advanced CNC technologies. We achieve micron-level tolerances and complex geometries with extreme accuracy.
Quality management system ensuring consistent quality control across operations.
Aerospace quality management standard for ensuring precision and reliability.
Limits the use of hazardous substances in manufacturing processes.
Adherence to U.S. government standards for the export control of defense-related products.
Foreign Object Debris prevention to avoid contamination in critical environments.
Full traceability from material sourcing to the final product.
Aerospace-specific certification for machining, heat treatment, and coatings.
Tolerance for Advanced Machining Services
Controls the location of features relative to a datum or other features to ensure proper assembly and function.
Ensures that a rotating feature maintains consistent alignment and minimal variation in motion for high-performance applications.
Controls the exact location of holes or features based on their true geometric center, vital for parts requiring precise assembly alignment.
Ensures that the shape of a surface, such as curves or contours, conforms to a specified tolerance across the entire surface area.
Specifies the permissible variation in the depth of holes or features, ensuring consistent part functionality.
Controls the spacing and alignment of threads to ensure correct fit with mating components, particularly for fasteners and threaded inserts.
Ensures a reference surface is perfectly flat to ensure proper part alignment during assembly or machining.
Controls the allowable deviation of an angle between two surfaces, crucial for parts requiring precise geometric alignment.
Ensures minimal warping or distortion of surfaces after machining, critical for parts that must retain geometric integrity after processing.
Ensures holes are drilled exactly perpendicular to the surface to maintain correct assembly and functionality in critical applications.
Quality Testing Standards for Advanced Machining Services
Measures the material's ability to withstand repeated loading and unloading without failure.
Assesses the part's performance under extreme temperature changes and verifies dimensional stability.
Measures the material's deformation over time under constant stress at high temperatures.
Assesses the material’s ability to absorb energy during sudden impact without fracturing.
Measures internal stresses within the material that can affect part performance and longevity.
Evaluates the material’s resistance to corrosion in various environments, critical for aerospace and automotive parts.
Measures the material’s hardness to determine its ability to resist indentation and wear.
Measures the maximum stress a material can withstand while being stretched before breaking.
Evaluates the material’s resistance to wear under conditions of sliding and abrasive contact.
Detects any voids or internal flaws within the material that could affect its structural integrity.
Measures the depth of hardening on the surface of materials treated with processes like carburizing or nitriding.
Ensures the part maintains dimensional integrity under varying humidity, temperature, or load conditions.
Measures the material’s ability to return to its original shape after stress, indicating flexibility.
Assesses the material’s suitability for welding and the potential for defects such as cracking or warping.
Precision-Driven CNC Machining for Advanced Industrial Solutions
Frigate’s Advanced Machining Services are tailored to meet the demanding needs of various industrial applications. Whether you’re in aerospace, automotive, or heavy machinery, our precision CNC machining can easily handle complex components and large-scale projects. We produce high-quality parts from diverse metals and alloys, ensuring durability and performance under rigorous conditions. Our advanced technology and expert team work together to deliver custom solutions that enhance the efficiency and reliability of your industrial operations.
Industries We Serve
What You Get
↓ 7-8%
OPS COST
↓ 2-3%
COGM
3X
Aggregation
↑ 25%
Machinery Utilisation
↓ 50%
Expedition
↑ 30%
Frigater Revenue
Transform Your Projects with Frigate's Cost-Efficient Advanced Machining
Frigate offers cost-effective solutions by hard milling your custom parts, which is more affordable than grinding heat-treated materials. Our high-speed machining capabilities, reaching up to 800 inches per minute, translate directly into savings for you. We also manage services like heat-treating, black oxide, zinc coating, anodizing, and other platings. From start to finish, we provide the speed, precision, and convenience you need, all while ensuring cost-efficiency. Contact us today for a free quote and experience the benefits of our Advanced Machining Services.
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Having Doubts? Our FAQ
Check all our Frequently Asked Question
Advanced machining uses CNC machines with high-precision tools that can hold tolerances as tight as ±0.001 mm. The process includes real-time adjustments through sensors and software, ensuring accurate cuts even for intricate shapes. Machines like 5-axis CNC allow complex parts to be machined in one setup, reducing errors and improving precision.
Advanced machining can handle tough materials like titanium, Inconel, and hardened steel. Special carbide or diamond-cutting tools are used for such metals. These machines apply high-speed cutting, optimized cooling, and rigid fixturing to prevent tool wear and ensure clean finishes on hard-to-cut materials.
CAD/CAM software converts 3D models into machine instructions (G-code) for CNC machines. It helps plan tool paths, minimize cutting time, and optimize material removal. CAM simulations check for collisions and errors before machining, ensuring a smooth and efficient operation with minimal material waste.
Advanced machining can achieve surface finishes as smooth as Ra 0.2 µm by fine-tuning feed rates, spindle speeds, and tool sharpness. Polishing passes and diamond-coated tools are often used for final finishing. Machines also incorporate multi-axis movements to eliminate machining marks on curved surfaces.
Advanced machining uses automated tool changers, in-line inspections, and adaptive control systems for high-volume production. Machines adjust based on real-time feedback, ensuring that every part meets the specifications. Automated systems can monitor tool wear and replace tools before they affect quality, ensuring consistent production results.
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LOCATIONS
Global Sales Office
818, Preakness lane, Coppell, Texas, USA – 75019
Registered Office
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
