Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Wire-through enclosures are engineered with hermetic seals, conformal coatings, and nano-ceramic passivation layers to prevent oxidation and corrosion in highly reactive environments. Ingress protection ratings up to IP69K allow deployment in high-pressure washdown and submersion scenarios. Shock and vibration-resistant mounting systems, tested per MIL-STD-810G, ensure long-term stability in high-impact and high-mobility applications.
To maintain temperature stability, wire-through enclosures incorporate integrated heat sinks, phase-change thermal interface materials (TIMs), and forced convection pathways. Advanced copper and aluminium busbar configurations with optimized skin effect compensation enable efficient power distribution while minimizing resistive losses. These designs support high-power applications exceeding 1000A RMS at 600V or higher, conforming to IEC 61439-1 and UL 508A standards for industrial control panels and power distribution networks.
Wire-through enclosures utilize floating pin technology, self-aligning connectors, and tool-free locking mechanisms for streamlined installation and maintenance. Multi-gauge terminal blocks, mixed-material strain reliefs, and adaptive cable management systems accommodate diverse conductor types, including shielded twisted pairs (STP), coaxial cables, fibre-optic bundles, and high-flex robotic cables.
Need reliable Sockets for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Enclosures for high-voltage busbars, switchgear, and grounding systems with arc-fault and thermal overload protection.
High-current enclosures for battery packs, inverters, and motor control units with thermal management and EMI shielding.
Fiber-optic and RF signal enclosures with low-loss dielectric barriers and moisture-resistant cable pass-throughs.
Shielded enclosures for imaging, diagnostic, and life-support systems to prevent hospital electromagnetic interference.
Vibration-resistant enclosures for traction systems, signalling equipment, and onboard power distribution networks.
Explosion-proof enclosures for sensor and power cables in high-pressure, high-temperature, and corrosive environments.
Selecting an appropriate wire-through enclosure is critical for ensuring long-term electrical performance, system reliability, and compliance with regulatory requirements. Advanced enclosure solutions provide superior EMC protection, mechanical resilience, thermal regulation, and modular adaptability while meeting the rigorous demands of modern industrial and mission-critical applications.
Wire-through enclosures must withstand mechanical stress, chemical exposure, and electrical loads. High-performance materials like fibre-reinforced polymers, anodized aluminium, and 316L stainless steel ensure strength and corrosion resistance. These materials prevent degradation in high-salinity, chemically aggressive, and extreme-temperature environments. Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD) optimize structural reinforcements and airflow, reducing mechanical fatigue and thermal buildup.
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Frigate uses low-inductance grounding planes, silver-plated contacts, and controlled impedance pathways. These minimize signal distortion, propagation delay, and resistive losses. Microstrip and stripline routing techniques further optimize transmission. Advanced shielding prevents crosstalk and RF leakage, ensuring stable operation in high-speed data, RF, and microwave systems.
Frigate applies multi-stage hermetic seals, fluoropolymer gaskets, and precision-machined interfaces. These prevent gas permeation, liquid ingress, and pressure-induced failures. Differential pressure compensation membranes balance internal-external forces. High-durometer elastomeric coatings enhance resilience in deep-sea, aerospace, and industrial vacuum applications, ensuring long-term structural and electrical integrity.
Frigate integrates Faraday cage shielding, conductive mesh layers, and transient voltage suppression (TVS) diodes. These block high-energy surges, ESD, and lightning strikes. Low-resistance grounding networks safely dissipate transient currents. Compliance with MIL-STD-188-125 and IEC 61000-4-5 ensures reliable operation in military, aerospace, and power grid applications.
Frigate designs enclosures with honeycomb-core aluminium, elastomer-damped pass-throughs, and reinforced chassis mounts. These absorb shock loads up to 100G. Multi-axis vibration isolation systems prevent mechanical fatigue. Finite Element Analysis (FEA) simulations optimize stress distribution, ensuring durability in aerospace, defence, and automotive crash-resistant electronics enclosures.
Frigate uses bimetallic isolation coatings, anodic protection layers, and controlled cathodic shielding. These prevent galvanic coupling, oxidation, and electrolytic degradation. Sealed passivation treatments enhance longevity in marine, offshore, and chemical processing environments. Selective metal pairing strategies further reduce corrosion risks, ensuring long-term electrical and mechanical reliability.
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818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!