Extruded Heat Sinks

Need cooling that adapts to your specs without straining your budget? Our Extruded Heat Sinks offer a uniform, cost-effective solution, delivering reliable heat control for a wide range of electronic systems. 

Base Material

Aluminum alloy (e.g., 6061, 6063); specific alloys customizable upon request

Thermal Resistance

0.3°C/W to 2.0°C/W, ensuring efficient heat transfer for extruded designs

Heat Dissipation Capacity

10 W to 1200 W, suitable for low to high-power electronic components

Dimensions

Width: 40 mm to 400 mm; Height: 20 mm to 200 mm; Depth: 40 mm to 300 mm (customizable to fit specific designs)

Weight

0.1 kg to 6 kg, leveraging aluminum’s lightweight properties in extruded forms

Product Description

Uneven cooling or pricey custom parts can disrupt your product quality and budget. Our extruded heat sinks bring consistent performance with flexible sizing, ensuring your designs stay balanced and profitable. 

Fin Design

Extruded fins (straight, flared, or serrated); fin pitch: 1 mm to 6 mm for optimized heat dissipation

Mounting Type

Screw-mount, clip-on, or extrusion-integrated slots; adaptable to standard enclosures

Cooling Method

Passive (air-cooled) or active (fan-assisted), depending on system requirements

Operating Temperature Range

-40°C to 125°C, with maximum allowable base temperature rise of 60°C above ambient

Airflow Compatibility

Supports 5 CFM to 160 CFM, effective with natural or forced airflow in various setups

Surface Finish

Anodized (natural, black, or colored) for corrosion resistance and improved heat radiation

Noise Contribution

Silent (passive) or <35 dB (active cooling), minimal acoustic impact

Durability

Rated for 50,000+ hours of operation under typical thermal and mechanical conditions

Environmental Resistance

Resistant to dust (IP54) and humidity (up to 90% RH non-condensing); vibration per IEC 60068-2-6

Standards Compliance

Meets RoHS and UL 94V-0 standards for environmental and flame-retardant safety

Thermal Interface Compatibility

Pre-applied thermal pads or compatibility with standard TIMs (e.g., silicone-based)

Technical Advantages

Our extruded heat sinks feature straight, flared, or serrated fins (1 mm to 6 mm pitch), optimizing airflow for heat loads from 10 W to 1200 W. Anodized finishes in natural, black, or colored options resist corrosion, keeping your systems intact over time. 

Weighing 0.1 kg to 6 kg, they offer lightweight cooling without sacrificing strength. That versatility suits both small gadgets and larger setups, reducing strain on your production process. 

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Need reliable Heat Sinks for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Industry Applications

Desktop PCs

Cools CPUs and chipsets, keeping systems running smoothly in standard towers. 

Solar Panels

Manages heat in inverter electronics, boosting energy output in fixed arrays. 

Security Cameras

Dissipates heat from processors, ensuring clear footage in outdoor units. 

Battery Chargers

Handles heat in charging stations, supporting steady power delivery. 

Ventilation Systems

Protects controls in HVAC fans, maintaining airflow in tight spaces. 

Retail Displays

Keeps drivers cool in digital signage, fitting sleek, uniform designs. 

Reliable Cooling Consistency

Your systems need heat control that’s predictable across every unit. Our extruded heat sinks, operating from -40°C to 125°C, use screw-mount or clip-on options to lock into place with ease. 

Thermal gaps can throw off performance or raise costs with rework. With a thermal resistance of 0.3°C/W to 2.0°C/W and RoHS compliance, our heat sinks keep your products uniform and regulation-ready. 

Extruded Heat Sinks

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How do extruded heat sinks improve consistency across our product batches?

Our extruded heat sinks use a uniform fin design (1 mm to 6 mm pitch) to deliver steady heat dissipation from 10 W to 1200 W across every unit. That repeatability ensures procurement teams get reliable cooling, minimizing variations that could affect quality or performance. 

What flexibility do your extruded heat sinks offer for our design adjustments?

Extruded heat sinks come in customizable dimensions (40 mm to 400 mm wide), adapting to changes in enclosure size or layout. Such adaptability helps sourcing teams tweak designs without costly retooling, keeping projects on track. 

How do your heat sinks handle varying thermal demands in our systems?

Our extruded heat sinks operate from -40°C to 125°C with a thermal resistance of 0.3°C/W to 2.0°C/W, managing diverse heat loads effectively. That range supports purchasing managers in selecting a solution that fits both low- and high-power applications. 

What cost savings can extruded heat sinks provide for our manufacturing process?

Made from aluminum alloys (e.g., 6061, 6063), our extruded heat sinks weigh 0.1 kg to 6 kg, reducing material and shipping expenses. Their efficient production process lowers unit costs, giving procurement teams a budget-friendly option without cutting corners on cooling. 

How do your extruded heat sinks ensure durability in our finished products?

Anodized finishes protect our extruded heat sinks from dust (IP54) and humidity (up to 90% RH), extending their lifespan. Rated for 50,000+ hours, they offer sourcing teams a lasting solution that keeps end products dependable over time. 

How does Frigate support bulk manufacturing requirements for extruded heat sinks?
  • Frigate manufactures high-volume extruded heat sinks with consistent dimensional accuracy across production batches  
  • We support OEM and industrial procurement teams with scalable production capacity  
  • Custom lengths, fin profiles, and mounting options are available for bulk orders and repeat schedules  
  • Our manufacturing process is optimized to reduce lead time and procurement delays  
  • Dedicated support helps streamline RFQs, sampling, and production approvals  
Can Frigate manufacture heat sinks as per our custom drawing or thermal requirement?
  • Yes, Frigate manufactures fully drawing-based and specification-driven extruded heat sinks  
  • We customize width, height, depth, fin pitch, alloy grade, and finish  
  • Our engineering team supports thermal performance matching for target wattage loads  
  • Custom mounting slots, drilled holes, and integrated profiles can be manufactured as required  
  • We help convert your concept into a production-ready manufacturing design  
Why should buyers choose Frigate as their heat sink manufacturing partner?
  • Frigate is a specialized manufacturer, not a reseller  
  • We provide direct factory pricing for better procurement margins  
  • Every component is produced with industrial-grade aluminum alloys and quality validation  
  • Buyers receive manufacturing support from prototype to mass production  
  • Our focus is on long-term supply reliability and consistent product quality  
How quickly can Frigate deliver custom extruded heat sink orders?
  • Standard production programs are managed with fast turnaround schedules  
  • Prototype and pilot batch manufacturing can be prioritized for urgent projects  
  • Frigate supports scheduled deliveries for recurring procurement cycles  
  • Bulk production timelines are aligned with your assembly and dispatch plans  
  • Our team works to minimize downtime in your manufacturing workflow  
Does Frigate provide quality assurance and compliance documentation?
  • Yes, Frigate provides manufacturing quality documentation upon request  
  • Material certifications for aluminum grades can be supplied  
  • Products are manufactured to meet RoHS and industrial compliance standards  
  • Inspection reports for dimensions, finish, and tolerances are available  
  • This helps procurement teams simplify vendor qualification and approval processes 
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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

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