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Enclosure Assembly

Our enclosure assembly are constructed from high-performance materials like aluminum alloys, stainless steel, and advanced thermoplastic compounds, each selected based on their resistance to corrosion, temperature extremes, and mechanical wear. Using these materials ensures that enclosures remain structurally sound and corrosion-resistant, extending the service life of your connectors and preventing degradation that could lead to system failure. 
HY D R O L Y SIS RESIS T ANCE

Material Type & Grade

Cold-Rolled Steel (CRCA), Stainless Steel SS 304/316, or Aluminum 5052-H32

Surface Finish

Epoxy-polyester powder coating, 80–100 microns thick, with zinc phosphate pretreatment

IP Rating

IP54 / IP65 / IP66 as per IEC 60529, based on gasket and sealing system configuration

NEMA Rating

NEMA 1, 3R, 4, 4X, 12 depending on application and environmental exposure

Impact Resistance (IK)

IK08 to IK10 per IEC 62262, based on panel gauge and reinforcements
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Product Description

For applications where ingress protection is crucial, our enclosures are rated according to industry standards such as IP65, IP67, and IP68, providing full protection against dust and water ingress. These enclosure assembly are specifically designed to prevent the corrosion and degradation of internal connectors, ensuring that electrical performance remains consistent under harsh operating conditions. 

EMI/RFI Shielding

Optional conductive gaskets and bonded panel system providing up to 60 dB attenuation

Thermal Management

Passive airflow vents; options for fan trays, heat exchangers, or filtered air inlet systems

Grounding & Bonding Points

Pre-installed M6/M8 studs with copper bonding points; compliant with UL 508A and IEC 60364

Sealing System

Closed-cell polyurethane or EPDM gasket with continuous compression profile

Fire Resistance Rating

UL 94 V-0 for plastic components; full assembly tested to IEC 60695 flame standards

Environmental Compliance

RoHS, REACH, WEEE compliant materials and assembly processes

Load Bearing Capacity

Frame tested up to 1000 kg static load; reinforced base for high-density equipment

Operating Temperature Range

-40°C to +85°C for sealed models; up to +55°C with active cooling systems

UV Stability

UV-resistant powder coating per ISO 11341 and ASTM G154 for outdoor-rated enclosures

Salt Spray Resistance

720–1000 hours per ASTM B117, depending on material and coating system

Seismic Rating

Zone 4 rated when used with seismic mounting kits as per GR-63-CORE

Mounting Provisions

19”/23” adjustable rails, wall/pole mounting brackets, base plinths, and cable trays

Dimensions

Customizable; standard: 6U–47U, widths: 600–800 mm, depths: 400–1200 mm

Weight Capacity

Up to 1200 kg static load, based on enclosure type and base design

Lock Type

3-point locking system with 3mm double-bit key; optional padlock, cylinder, or digital options

Technical Advantages

Electromagnetic interference (EMI) poses a significant challenge to the integrity of electronic signals, especially in environments with high electrical noise. Connectors inside enclosures can be particularly vulnerable to EMI, leading to potential signal degradation, data corruption, or system malfunctions. Our enclosure assembly have advanced EMI shielding solutions, including conductive coatings, gasket seals, and specially designed shielding materials. These features are engineered to attenuate unwanted electromagnetic fields and protect sensitive connectors from external interference. 

Our enclosures use precise EMI shielding to ensure that connectors operate within the required performance specifications, preserving signal integrity and preventing data loss. This level of protection is crucial in industries like telecommunications, aerospace, and medical devices, where high-precision and noise-free operations are essential. 

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Industry Applications

Nuclear Energy

Safeguards electronic components from radiation, heat, and pressure in reactor control and safety systems.

Railway Systems:

This product protects connectors and sensors in signaling and control units from vibration, temperature changes, and environmental exposure.

Smart Grid Systems:

Shields connectors from electrical surges, temperature variations, and environmental factors in grid monitoring and control infrastructure. 

 

Marine

Prevents corrosion and withstands extreme pressure, humidity, and saltwater exposure in shipboard navigation and communication systems.

HVAC Systems:

This product protects control panels, sensors, and connectors from heat, moisture, and mechanical stress in heating and cooling applications.

Semiconductor Manufacturing

Ensures precision and protection from static contaminants and electromagnetic interference in wafer handling and testing equipment.

Vibration and Impact Resistance for Rugged Environments

Many applications, particularly in the industrial, automotive, and aerospace sectors, require connectors that withstand mechanical vibrations and shocks. Standard enclosures may not adequately protect against these stresses, leading to potential connector damage or contact degradation. Our enclosure assembly are designed with vibration-resistant materials and reinforced structural features that ensure the connectors remain securely fixed and functional, even in environments subject to heavy vibration or impact. 

Advanced fastening techniques, such as vibration-resistant seals, snap-fit connectors, and custom mounting solutions, are incorporated into the design to further enhance the assembly’s robustness. This ensures the connectors remain operational and secure, preventing failures that could result from loosening or misalignment caused by vibration. 

enclosure assembly

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Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure precise connector alignment in enclosures?

Frigate uses CNC machining and precision molding techniques to ensure tight tolerances in connector alignment. This reduces the risk of misalignment and ensures reliable electrical contact, enhancing the overall performance and lifespan of the connectors within the enclosures. 

What material options does Frigate offer for enclosure assembly?

Frigate offers various materials, including aluminum, stainless steel, and high-performance thermoplastics. These materials are chosen based on specific environmental requirements such as corrosion resistance, temperature tolerance, and mechanical strength, ensuring optimal performance in demanding applications like aerospace and automotive. 

How does Frigate handle thermal management in high-power applications?

Frigate designs enclosures with integrated heat sinks and thermal vias, utilizing materials with high thermal conductivity. This setup ensures efficient heat dissipation, maintaining optimal operating temperatures and preventing thermal damage to connectors in power-intensive applications like industrial machinery and energy systems. 

What steps does Frigate take to ensure EMI protection in its enclosures?

Frigate incorporates conductive gaskets, EMI shielding coatings, and grounding techniques in its enclosures. These measures effectively block external electromagnetic interference, ensuring the integrity of sensitive connectors and circuits, particularly in high-frequency applications like telecommunications and medical devices. 

How does Frigate ensure enclosures meet IP standards for environmental protection?

Frigate’s enclosures are tested to meet industry-standard IP ratings, such as IP65 and IP67. Sealing methods, including rubber gaskets and pressure relief valves, protect connectors from dust and water ingress, making them suitable for outdoor and industrial environments. 

Can Frigate customize enclosure assemblies for specific industrial applications?
  • Frigate develops custom enclosure assemblies based on application, environment, and equipment needs. 
  • Engineers optimize connector placement, cable routing, and mounting options. 
  • Supports custom dimensions, materials, sealing systems, and EMI shielding. 
  • Prototype samples are created to validate fit, performance, and durability. 
  • Ensures seamless integration with OEM equipment and operating conditions. 
What manufacturing capabilities does Frigate use to produce enclosure assemblies?
  • Uses CNC machining, laser cutting, and robotic welding for structural precision. 
  • Advanced sheet metal fabrication and precision molding maintain tight tolerances. 
  • Automated powder coating and surface treatment ensure corrosion protection. 
  • Integrated assembly and inspection lines maintain product consistency. 
  • Supports both high-volume production and specialized builds. 
How does Frigate support OEMs with rapid production and supply reliability?
  • Streamlined workflows ensure efficient manufacturing and shorter lead times. 
  • Certified material sourcing maintains stable supply chains. 
  • Dedicated teams manage design, prototyping, and production coordination. 
  • Flexible production supports urgent orders and long-term supply programs. 
  • OEMs benefit from predictable delivery schedules. 
What quality assurance processes does Frigate follow for enclosure assemblies?
  • Every enclosure undergoes dimensional inspection and assembly verification. 
  • Environmental performance checked through IP sealing and coating tests. 
  • EMI shielding components verified for continuity and attenuation. 
  • Materials tested for corrosion resistance and compliance standards. 
  • Final units pass functional and visual inspection before shipment. 
How can OEMs start a project with Frigate for enclosure assembly manufacturing?
  • Share technical drawings, specifications, or application details. 
  • Frigate reviews and recommends materials, enclosure design, and protection features. 
  • A detailed quotation and production plan is prepared. 
  • Prototype samples can be built for testing and validation. 
  • After approval, Frigate begins production and delivery scheduling. 
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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

  • Bhilai
  • Chennai
  • India
  • Germany
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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

  • Bangalore
  • Chennai
  • India
  • Germany
Become a Frigatian
Become a Supplier

GENERAL ENQUIRIES

  • +91 96778 64606
  • manufacture@frigate.ai
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Enclosure Assembly

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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Enclosure Assembly

Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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