Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
High-purity copper (C11000, ETP Copper)
5-15 µm (customizable based on application requirements)
1 mm to 12 mm (available in various thicknesses as per design needs)
10 mm to 200 mm (customizable for application-specific designs)
≥ 99.9% IACS (International Annealed Copper Standard)
Excessive heat can compromise the safety and efficiency of your electrical system. With their superior thermal conductivity, copper busbars effectively dissipate heat, minimizing hotspots and reducing the risk of failure. This makes them an essential choice for applications requiring sustained high current.
≥ 390 W/m·K
Up to 1,000 V (depends on insulation and application)
Up to 6,000 A (depends on cross-sectional area and application)
-40°C to +120°C (higher temperatures with special coatings)
High, with optional tin, silver, or nickel plating for harsh environments
High tensile and flexural strength for vibration and load-bearing applications
Meets ASTM B571 standards for coating adhesion
Smooth, polished, with optional plating (tin, silver, nickel)
Thickness, width, length, plating, drilled holes, and bends based on user specifications
IEC, RoHS, ASTM, and UL standards for electrical and mechanical properties
Modern electrical installations demand compact yet powerful systems. Copper busbars provide high current capacity in a streamlined form, replacing bulky cables. Their customizability ensures they fit precisely into your design, allowing compact layouts without compromising performance.
Voltage drops and energy losses can lead to inefficiencies and increased operational costs. Copper busbars offer unmatched conductivity, ensuring efficient power distribution with minimal energy loss. This translates to cost savings and reliable system performance over the long term.
Need reliable Bus Bars for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Used in EV battery packs, inverters, and charging systems for compact, high-current transmission with superior vibration resistance.
Optimize power flow in solar panels, wind turbines, and energy storage systems with reduced losses and enhanced reliability.
Deliver stable power to high-load equipment like presses, CNC machines, and robotic systems in manufacturing plants.
Support high-current needs in railway systems, electric buses, and aircraft power systems, ensuring durability under mechanical stress.
Facilitate high-efficiency power distribution in telecom towers and base stations with minimal voltage drops and heat buildup.
Offer corrosion-resistant, high-capacity power solutions for ships, offshore platforms, and underwater electrical systems.
Cabling systems can be difficult to upgrade or maintain as power requirements evolve. Copper busbars offer modular designs that simplify installation, expansion, and servicing. Clear connections and reduced wiring complexity save time and reduce downtime during maintenance.
Systems face constant vibration and mechanical stress in industries like automotive, railways, and renewable energy. Unlike cables, copper busbars resist fatigue and maintain structural integrity under harsh conditions, making them ideal for demanding applications.
Check all our Frequently Asked Question
Copper busbars have excellent thermal conductivity, which allows them to dissipate heat more efficiently than traditional cables. This prevents overheating in high-current systems, reduces the risk of thermal damage, and extends the lifespan of electrical components.
Due to their high conductivity and robust structure, copper busbars are designed to manage power surges and fluctuations. Their low electrical resistance minimizes voltage drops and ensures stable power distribution even under sudden load changes.
Surface finishes like tin or silver plating protect copper busbars from oxidation and corrosion. These finishes improve conductivity at contact points, reduce electrical resistance, and ensure long-term reliability in harsh environments like coastal or industrial areas.
Copper busbars offer a high current capacity in a compact form factor. Their flat, customizable design allows for precise fitting in limited spaces. Modular configurations make it easy to adapt, expand, or reorganize systems as power demands change.
Unlike cables, copper busbars are rigid and resistant to mechanical fatigue caused by vibration or shock. This makes them particularly suited for applications in automotive and railways, where systems are exposed to constant mechanical stress and movement.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!