Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Copper or tinned copper for optimal conductivity
PVC, Low-Smoke Zero-Halogen (LSZH), or Polyethylene
Up to 300V AC/DC depending on design
-40°C to +105°C for standard applications
UL 94 V-0 rated for flame retardancy
Ribbon cables feature a flat, parallel arrangement of conductors, allowing for streamlined installation in tight spaces. Their compact design minimizes the footprint, making them ideal for enclosure applications where real estate is limited. The inherent flexibility of ribbon cables allows for easy manipulation around corners and within confined areas, facilitating efficient routing and reducing potential mechanical stress on connectors.
IP67 rating available for moisture protection
UV-stabilized materials for outdoor applications
Ranges from 0.14 mm² to 0.50 mm² per conductor
PVC, LSZH, or Polyurethane for environmental protection
Optional steel or aluminum armoring for enhanced protection
Typically ranges from 1A to 15A per conductor
Designed for up to 100,000 flex cycles
Ranges from 10 to 80 cores
Varies from 4 mm to 15 mm based on conductor count
Option for reinforced sheath to withstand abrasion
RoHS, UL, IEC, and ISO standards as applicable
Ribbon cables utilize a tightly woven configuration that significantly reduces crosstalk between adjacent conductors. This is crucial for maintaining signal clarity, especially in high-frequency applications where interference can degrade performance. Many ribbon cables come with options for individual or overall shielding. Foil and braid shields protect against external electromagnetic interference (EMI), ensuring optimal signal fidelity even in electrically noisy environments.
Designed to meet the specifications of high-speed data protocols such as SATA, PCIe, and USB, ribbon cables can handle data rates exceeding several Gbps. This makes them suitable for applications requiring rapid data transfer and low latency.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Used in Automotive Systems, infotainment systems, and sensor connections, supporting advanced driver-assistance features and diagnostics.
Interconnections in Robotic arms and control systems enable precise movement and sensor communication.
Internal connections in Audio/visual equipment, including professional audio and video systems, ensure high-quality signal transmission without interference.
Used in Military Equipment like communications and surveillance systems designed to withstand extreme conditions and electromagnetic interference.
Interconnections in Lighting Systems, such as LED and smart lighting solutions, allow for control and dimming functionalities in complex setups.
Ensures reliable connections in diagnostic equipment and patient monitoring systems in Healthcare.
Ribbon cables are versatile enough for various applications, including internal connections in computers, printers, medical devices, and industrial machinery. Their adaptability allows them to meet the specific needs of diverse sectors. Many ribbon cables are designed to work seamlessly with standard connectors (e.g., IDC connectors), ensuring ease of integration into existing systems and compatibility with various devices.
Check all our Frequently Asked Question
Pitch size refers to the distance between the centers of two adjacent conductors in a ribbon cable. Smaller pitch sizes allow for higher conductor density, which can increase data transfer rates in applications like computers and electronics. However, smaller pitch sizes can also increase signal interference or crosstalk. To minimize this, engineers often use shielding or specific materials that help reduce electrical noise.
Ribbon cables typically use materials like Polyvinyl Chloride (PVC), Teflon, or Polyethylene for insulation. PVC is flexible and cost-effective but may degrade over time under high temperatures. Teflon offers better heat resistance and chemical stability, making it ideal for industrial applications. Polyethylene is often used when a low dielectric constant is needed, improving signal transmission over longer distances.
Cable impedance refers to the opposition a ribbon cable provides to the alternating current (AC) flow. Maintaining a consistent impedance throughout the cable is critical for preserving signal integrity, especially in high-speed data transmission. Mismatched impedance can lead to signal reflection and loss, resulting in errors or reduced performance in sensitive devices like communication equipment or computer systems.
Yes, ribbon cables can be designed to meet specific EMC requirements by adjusting factors like conductor spacing, using twisted pairs within the cable, or adding shielding layers. Shielding can be applied to prevent electromagnetic interference (EMI) from external sources, which is crucial in environments with high electrical noise, such as industrial automation systems or medical devices.
Conductor plating, such as tin or gold, is applied to the copper wires inside the ribbon cable to improve corrosion resistance and conductivity. Tin plating is more affordable and suitable for most general-purpose applications, but it can oxidize over time, reducing performance. Gold plating, though more expensive, offers superior corrosion resistance and is often used in high-reliability applications, such as aerospace or military electronics.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!