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Unitube Cables

Do you know that the performance of your systems hinges on the quality of the cables used? Unitube Cables are meticulously engineered to tackle the complex pain points faced in various applications, providing technical solutions that enhance reliability, efficiency, and safety. 

Conductor Material

Copper (OFC or Tinned Copper) for optimal conductivity. 

Insulation Material

Cross-linked Polyethylene (XLPE) for enhanced thermal resistance. 

Voltage Rating

Up to 1000V AC/DC for various applications. 

Temperature Range

-40°C to +90°C, suitable for extreme environments. 

Fire Resistance

Complies with IEC 60332 standards for flame retardancy. 

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Product Description

Cables are often subjected to extreme environmental conditions, leading to premature failure. Unitube Cables utilize high-performance polymer insulations and thermoplastic elastomers, which enhance resistance to UV radiation, moisture ingress, and mechanical wear. Our cables undergo rigorous testing to meet stringent standards (e.g., IEC, UL), ensuring they can withstand a temperature range from -40°C to +90°C without degrading. 

Water Resistance

IP67 rated, ensuring protection against water ingress. 

UV Resistance

UV-stabilized materials to prevent degradation from sunlight. 

Cross-sectional Area

Available in ranges from 0.5 mm² to 240 mm². 

Sheath Material

Thermoplastic Elastomer (TPE) for flexibility and durability. 

Armoring

Steel wire or aluminum armoring options for mechanical protection. 

Current-Carrying Capacity

Rated based on cross-sectional area and installation conditions; typically ranges from 5A to 300A. 

Flexibility

Highly flexible construction, suitable for dynamic applications. 

Cable Size

Customizable sizes available; standard options range from 1 to 24 cores. 

Outer Diameter

Varies based on construction; typically ranges from 5 mm to 25 mm. 

Mechanical Protection

Robust design with resistance to impact and abrasion. 

Standards Compliance

Meets IEC, UL, and RoHS standards for quality and safety. 

Technical Applications

Signal degradation can severely impact operational efficiency. Our cables incorporate advanced multi-layer shielding technology, including foil and braided shields, to significantly reduce electromagnetic interference (EMI) and radio frequency interference (RFI). Additionally, precision-engineered conductors minimize resistance and enhance conductivity, achieving lower attenuation levels and ensuring high fidelity in data transmission. 

Balancing quality with budget constraints is crucial. Unitube Cables are manufactured using automated processes that maximize efficiency while minimizing waste. Our cost-effective production methods lead to lower unit costs without compromising quality. The extended lifecycle of our cables reduces the total cost of ownership, ultimately translating into substantial savings over time. 

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Industry Applications

Marine and Offshore

Suitable for harsh environments, providing reliable power and communication in Marine and Offshore platforms. 

Aerospace

Designed for Aerospace avionics and in-flight systems, ensuring lightweight, durable connections with high resistance to environmental conditions. 

Solar Panel

Ideal for Solar Panel connections and wind turbine installations, ensuring efficient energy transfer. 

Transportation Systems

Used in Transportation Systems, railway, and automotive applications for signaling and power distribution systems. 

construction

Suitable for commercial building wiring, ensuring compliance with fire and safety standards in construction. 

Healthcare

Provides reliable connections for diagnostic and therapeutic devices in Healthcare settings. 

Unitube Cables

Compliance and Customization for Your Wiring Needs

Navigating compliance with industry standards can be challenging. Unitube Cables are designed to adhere to a range of international standards, including IEC 60332 for flame retardancy and RoHS compliance for environmental safety. By including these compliance features, you can improve the safety profile of your installations and reduce the possibility of regulatory infractions.  

We recognize that a standard solution may not suffice for specialized applications. Unitube Cables can be customized to meet specific electrical ratings (up to 1000V), conductor configurations (including multi-stranded options), and unique insulation types (like cross-linked polyethylene). This level of customization ensures that our cables precisely match your project requirements, optimizing performance for your specific operational context. 

Unitube Cables

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Having Doubts? Our FAQ

Check all our Frequently Asked Question

What materials are used to make Unitube cables?

Unitube cables are typically made with optical fibers enclosed in a single tube. Materials like gel-filled loose tubes or water-blocking yarns protect the fibers. The outer sheath is usually made from high-density polyethylene (HDPE) or UV-resistant materials to protect against environmental factors like moisture and sunlight. 

How is Unitube able to manage fiber strain during installation?

Unitube cables are designed to handle strain through strength members and are often made of steel or aramid yarns. These strength elements prevent the fibers inside from stretching, ensuring that the optical performance is not affected during installation or under tension. 

What temperature range can Unitube cables withstand in outdoor environments?

Unitube cables are designed to operate in extreme temperatures, typically ranging from -40°C to +70°C. Special outer sheath materials ensure the cables remain flexible and functional in both cold and hot climates, preventing cracking or degradation over time. 

How is the water-blocking feature of Unitube cables ensured?

Unitube cables use gel-filled tubes or water-blocking yarns to prevent water from entering the cable. The gel acts as a barrier to stop moisture from spreading along the cable, protecting the optical fibers from damage and ensuring long-term reliability in wet environments. 

What is the maximum fiber count in Unitube cables, and how is space optimized?

Unitube cables can support a fiber count typically ranging from 2 to 24 fibers in a single tube. Space is optimized by tightly packing the fibers inside the central tube while maintaining sufficient protection through coatings and water-blocking materials to avoid damage and ensure efficient performance. 

How do Unitube Cables help reduce total cost of ownership in large projects?
  • Longer operational lifespan due to high-grade materials. 
  • Reduced downtime from stable signal transmission. 
  • Lower replacement frequency compared to commodity cables. 
  • Optimized designs minimize installation and labor costs. 

 

What advantages do Unitube Cables offer for maintaining signal integrity in complex systems?
  • Multi-layer shielding minimizes EMI and RFI. 
  • Precision conductors reduce attenuation losses. 
  • Stable performance under high data loads. 
  • Consistent conductivity ensures reliable transmission. 

 

How can Unitube Cables be adapted to unique technical specifications during sourcing?
  • Multiple conductor configurations (solid, stranded, OFC, tinned). 
  • Custom voltage ratings up to 1000V. 
  • Flexible core counts to support varied system demands. 
  • Adjustable dimensions and cross-sections for project-specific needs. 

 

Why are Unitube Cables preferred for high-density or high-capacity installations?
  • Compact design optimizes available space. 
  • High fiber or conductor count in a single unit. 
  • Easy integration with existing system architectures. 
  • Supports both power and signal transmission in compact layouts. 

 

What sourcing benefits do Unitube Cables bring for large-scale industrial buyers?
  • Consistent quality from automated, precision-controlled manufacturing. 
  • Scalability in production for bulk project requirements. 
  • Cost-efficiency from reduced material waste. 
  • Custom engineering support for application-specific challenges. 

 

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

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9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Other Locations

  • Bangalore
  • Chennai
  • India
  • Germany
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Become a Supplier

GENERAL ENQUIRIES

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  • manufacture@frigate.ai
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Unitube Cables

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Get Latest Price

Get Price Form

Unitube Cables

Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Get Latest Price

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