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Halogen-Free Cables

Halogen-free cables are specifically designed to meet these demands. They eliminate the risk of toxic gas emissions in case of fire, offering enhanced safety. These cables are made from eco-friendly materials, reducing environmental harm during disposal. They also provide superior durability and resistance to high temperatures, UV exposure, and chemicals, ensuring long-lasting performance.  

Conductor Material

Copper, Aluminum, Tinned Copper

Insulation Material

Cross-linked polyethylene (XLPE), Thermoplastic elastomer (TPE), Ethylene Propylene Rubber (EPR)

Sheath Material

PVC, Low Smoke Zero Halogen (LSZH), Thermoplastic elastomer (TPE)

Temperature Range

-40°C to +90°C (Standard), up to 125°C for some variants

Voltage Rating

0.6/1 kV, 1.8/3 kV, 3.6/6 kV
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Product Description

No matter the complexity of your project, halogen-free cables can be customized to meet your exact requirements. Whether you need cables for high-voltage power lines, intricate electronics, or heavy-duty industrial machinery, halogen-free cables are designed to adapt to various applications, offering optimal solutions for your specific needs. 

Flame Retardancy

IEC 60332-1, IEC 60332-3-24, UL 1581, NFPA 70 (NEC)

Halogen-Free

Compliant with IEC 60754-1 (no halogen gases during combustion)

Current Rating

10A to 600A (depends on conductor size and insulation type)

Screening Type

Unscreened, Single wire screen, Double wire screen, Shielded

Flexibility

Flexible, suitable for dynamic applications or fixed installations

Outer Diameter

Varies based on conductor size and insulation thickness

Insulation Thickness

Varies according to voltage rating and environmental conditions

UV Resistance

UV stabilized for outdoor or exposed installations

Oil Resistance

Resistant to common oils and lubricants in industrial settings

Low Smoke Emission

Low Smoke Zero Halogen (LSZH) sheaths provide minimal smoke in case of fire

Technical Advantages

Traditional cables often contain halogens like chlorine, which, when exposed to fire, can release toxic gases, contributing to harmful fumes and corrosive substances. This creates a significant safety hazard in enclosed spaces, such as commercial buildings, tunnels, and industrial sites. Halogen-free cables eliminate this risk by using materials that do not release toxic gases, ensuring safer environments during normal use and in the event of a fire. 

Halogen-free cables offer a significant advantage for industries prioritizing sustainability. Unlike traditional cables, these cables are made from eco-friendly materials that reduce environmental damage. In case of disposal, halogen-free cables do not release hazardous chemicals into the ecosystem. Choosing these cables aligns with corporate sustainability goals and reduces your company’s environmental footprint. 

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Industry Applications

HVAC Control Systems

Halogen-free cables ensure low smoke and fire-resistant characteristics in critical environmental control wiring. 

Explosion-Proof Equipment

Used in hazardous zones, providing fire safety and ensuring no release of toxic gases in case of ignition. 

High-Voltage Power Distribution

Employed in substations and high-voltage circuits, safety from fire and toxic emissions is essential. 

Data Centers

Cables for power distribution and network infrastructure, ensuring no halogen release and high resistance to thermal degradation. 

Clean Room Environments

Used in medical, pharmaceutical, and semiconductor industries where non-toxic materials are critical for air purity. 

Electromagnetic Compatibility (EMC) Cables

Used for data transmission in sensitive areas, minimizing interference and ensuring compliance with EMC standards. 

Long-Lasting Reliability

Halogen-free cables are engineered for extreme performance. They often feature superior resistance to high temperatures, UV exposure, and chemicals. Whether you’re working in the industrial, automotive, or energy sectors, these cables offer enhanced durability under harsh conditions. They reduce the risk of failure, improve the lifespan of your systems, and ultimately lower long-term maintenance costs. 

Compliance with safety and environmental standards is a must in an increasingly regulated environment. Halogen-free cables meet stringent international regulations, including RoHS, IEC, and UL standards, helping you stay compliant and avoid costly fines or legal issues. These cables are also certified to prevent risks associated with hazardous substances, offering peace of mind for you and your stakeholders. 

Halogen-Free Cables

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Having Doubts? Our FAQ

Check all our Frequently Asked Question

How do halogen-free cables improve fire safety compared to traditional cables?

When exposed to fire, halogen-free cables are designed with materials that do not release toxic gases like chlorine or hydrogen chloride. This significantly reduces the risk of toxic smoke and corrosive fumes, making them safer in enclosed spaces such as tunnels, buildings, and industrial facilities. These cables maintain structural integrity during a fire, preventing hazards like electrical shorts or system failures. 

What primary materials are used in halogen-free cables for enhanced durability?

Halogen-free cables are typically made from thermoplastic and thermoset materials, such as polyolefins, cross-linked polyethylene (XLPE), or low smoke zero halogen (LSZH) compounds. These materials resist heat, UV radiation, and chemicals, making them suitable for extreme environments like industrial machinery, automotive applications, and outdoor installations. 

How do halogen-free cables impact environmental sustainability in the long term?

Halogen-free cables are produced using non-toxic, recyclable materials that reduce the environmental impact during production and disposal. Unlike traditional cables, which release harmful chemicals when incinerated, halogen-free cables do not emit dangerous substances. This makes them a more environmentally responsible choice, especially for industries focused on sustainability and eco-friendly practices. 

Are halogen-free cables resistant to electromagnetic interference (EMI) in sensitive applications?

Yes, halogen-free cables are often designed with enhanced shielding to protect against electromagnetic interference (EMI). The materials used in these cables, combined with proper construction techniques, help maintain signal integrity in sensitive applications like medical devices, telecommunications, and aerospace systems. This ensures that electrical signals remain clear and unaffected by external interference, improving overall system reliability. 

How do halogen-free cables contribute to compliance with global safety standards?

Halogen-free cables comply with strict international regulations such as RoHS (Restriction of Hazardous Substances), IEC (International Electrotechnical Commission), and UL (Underwriters Laboratories). They are free from hazardous substances like chlorine and bromine, ensuring compliance with safety and environmental standards. By using halogen-free cables, companies can avoid legal risks and fines and ensure the safety of workers and consumers. 

How can I source halogen-free cables for complex projects?
  • Select cables based on voltage rating and current carrying capacity. 
  • Choose the correct conductor material (copper, aluminum, tinned copper). 
  • Decide on insulation type (XLPE, TPE, EPR) depending on temperature and flexibility needs. 
  • Specify outer diameter and insulation thickness to match space constraints. 
  • Pick shielding options (unscreened, single/double screen, shielded) for EMI-sensitive applications. 
How do I ensure long-term durability in harsh industrial conditions?
  • Use cables with high temperature resistance for heavy machinery. 
  • Opt for oil-resistant sheaths for industrial and automotive applications. 
  • Select UV-stabilized materials for outdoor installations. 
  • Ensure flexibility for dynamic applications to prevent fatigue. 
  • Match insulation thickness with voltage and mechanical stress requirements. 
How can I avoid failures in high-voltage applications?
  • Choose appropriate voltage-rated cables for each circuit. 
  • Ensure conductor size matches the current load to prevent overheating. 
  • Use cross-linked polyethylene (XLPE) insulation for high thermal endurance. 
  • Consider sheath thickness for mechanical protection and insulation integrity. 
  • Include shielding if the application is sensitive to electromagnetic interference. 
How do I select cables for sensitive electronic or data systems?
  • Opt for EMI-shielded cables for minimal signal disruption. 
  • Use materials that maintain dielectric stability under load. 
  • Select flexible cables for tight bends or dynamic systems. 
  • Choose proper insulation thickness to reduce capacitance and resistance losses. 
  • Include multi-layer screening for critical signal transmission environments. 
How can I reduce operational risks with halogen-free cables?
  • Ensure proper conductor sizing to prevent overheating and voltage drops. 
  • Pick insulation materials resistant to mechanical wear and chemical exposure. 
  • Use low smoke cables to maintain visibility in case of fire. 
  • Select cables designed for high-temperature performance. 
  • Match shielding options with the electromagnetic sensitivity of the system. 

 

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Halogen-Free Cables

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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Halogen-Free Cables

Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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