Sheet Cutting Services

Frigate’s sheet cutting operations utilize advanced waterjet cutting and CNC machining. We deliver superior edge quality and dimensional consistency for complex geometries.

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Laser Cutting Solutions with Integrated Support

Frigate specializes in precision laser cutting services, supporting projects from prototyping to full-scale production. The advanced facility features cutting-edge technology and a skilled workforce, ensuring high-quality output and quick turnaround times.

Customer satisfaction is prioritized through tailored attention for each client. Additionally, Frigate offers value-added services such as warehousing, custom packaging, kitting, assembly, welding, plating, reverse engineering, and specialized shipping solutions.

Ensuring Precision and Accuracy in Sheet Cutting

Advanced CNC Laser Cutting Technology

Utilizing cutting-edge CNC laser systems ensures high precision and accuracy. This technology allows for intricate designs while maintaining tight tolerances.

Quality Control Processes

Implementing stringent quality control measures at every stage of production guarantees consistent output. Regular inspections and testing help identify and address any deviations early.

Custom Tooling Solutions

Developing specialized tooling tailored to specific projects enhances cutting precision. Custom tooling can improve the fit and finish of the final components, reducing the risk of errors.

Preserving Material Integrity During Cutting

Controlled Cutting Environments

Maintaining controlled environments during cutting minimizes heat exposure. This practice helps preserve material properties and prevents thermal distortion.

Precision Cooling Techniques

Implementing precision cooling methods during the cutting process reduces heat buildup. Cooling systems effectively manage temperatures, preserving the integrity of the material.

Material Selection Expertise

Offering guidance on suitable materials for specific applications ensures optimal performance. Frigate’s expertise in material properties helps select options that withstand cutting processes without compromising integrity.

Enhancing Workflow Integration for Efficiency

Streamlined Workflow Solutions

Designing streamlined workflows enhances the integration of sheet-cutting services with existing processes. This approach minimizes bottlenecks and optimizes production efficiency.

Flexible Production Scheduling

Implementing flexible scheduling systems accommodates varying project demands. This adaptability helps manage lead times and ensures timely delivery of components.

Automated Material Handling Systems

Incorporating automated systems for material handling reduces manual intervention. Automation improves efficiency and accuracy in moving materials through the cutting process and into production.

Sheet Cutting Materials

Sheet cutting processes rely on specific material properties for optimal performance. Factors like tensile strength and machinability are critical for ensuring precision.

Metals

Aluminum

Lightweight with good corrosion resistance. It offers excellent machinability and is suitable for various applications.

Stainless Steel

Stainless Steel is known for its corrosion resistance and high strength. It is ideal for industries requiring hygiene and durability, such as food processing and medical equipment.

Carbon Steel

Offers high tensile strength and hardness. It is frequently used in structural applications and manufacturing.

Copper

Excellent electrical and thermal conductivity. Often used in electrical applications and heat exchangers.

Brass

A copper-zinc alloy that combines good corrosion resistance with machinability. Commonly used in decorative applications and plumbing fixtures.

Composites

Fiberglass

Made of glass fibers and resin, it offers high strength and low weight and is used in automotive, marine, and aerospace applications.

Carbon Fiber

Known for its high strength and rigidity while being lightweight. It is often used in high-performance applications, such as aerospace and sports equipment.

Aramid Fiber (Kevlar)

Provides excellent impact resistance and strength. Frequently used in ballistic and protective gear.

Plastics

Acrylic

Transparent and lightweight, acrylic is easy to machine and shape. It is commonly used in displays, signage, and protective barriers.

Polycarbonate

Known for its high impact resistance and optical clarity. It is often used in applications requiring durability, such as safety goggles and machine guards.

PVC (Polyvinyl Chloride)

Versatile and cost-effective, PVC is widely used in construction and plumbing applications.

Specialty Materials

Titanium

Offers high strength-to-weight ratios and excellent corrosion resistance. Commonly used in aerospace and medical implants.

Nickel Alloys

Provide excellent resistance to heat and corrosion. Often used in chemical processing &aerospace applications.

Tool Steel

Designed for high wear resistance and toughness. It is used in manufacturing cutting tools and dies.

Accelerating Project Timelines with Precision Cutting

Production delays often stem from slow processing times, impacting project timelines. Outdated equipment and inefficient workflows contribute to these issues. Frigate employs CNC machines and laser cutting systems to enhance efficiency and reduce processing times.

Frigate optimizes processes by analyzing workflows to identify bottlenecks and minimize idle time. Strategic resource allocation and real-time monitoring enable proactive schedule management and timely adjustments. Dedicated teams ensure clear communication and alignment with project timelines, reducing turnaround times.

Compliance for Sheet Cutting Services

At Frigate, sheet-cutting operations comply with stringent standards to ensure precise, efficient, and safe manufacturing. We adhere to industry regulations for quality control, worker safety, and environmental sustainability. Our processes are continuously monitored to meet global compliance requirements, guaranteeing that each product meets high-quality standards and regulatory expectations.

ISO 9001:2015 (Certification No. QMS-12345)

Ensures a robust quality management system to maintain consistency and improve operational performance.

OSHA 29 CFR 1910 (Standard No. 29CFR1910)

Guarantees safety protocols for workers, minimizing risks related to machinery and hazardous environments.

ISO 14001:2015 (Certification No. EMS-67890)

Manages environmental impact through effective waste management, energy use, and reducing pollution.

Material Safety Data Sheets (MSDS)

Provides crucial safety information on materials used, including hazards, handling, and disposal guidelines.

CE Marking (Certification No. CE-2024)

Complies with European Union regulations for product safety, health, and environmental protection in sheet cutting.

RoHS 2.0 (Certification No. RoHS-2024)

Ensures the elimination of hazardous substances in materials, crucial for industries like electronics and automotive.

Tolerance for Sheet Cutting Services

Edge Perpendicularity

±0.2 mm per 100 mm

Tolerance ensuring that edges are perpendicular within the specified range.

Curvature (Flatness)

≤0.2 mm per 1 meter

Measures the deviation from a perfectly flat plane across a sheet.

Surface Roughness

Ra ≤ 1.6 µm

Tolerance on surface roughness to ensure smoothness for subsequent processing.

Hole Location (X, Y Axes)

±0.05 mm

Precision in hole placement across both X and Y axes of the sheet.

Hole Centering

±0.05 mm

Tolerance for concentricity of holes in relation to sheet geometry.

Hole Shape Deviation

±0.1 mm

Ensures drilled holes maintain proper shape and geometry.

Edge Deformation (Burr)

≤0.1 mm

Tolerance on burr formation after cutting, critical for part functionality.

Shearing Angle

±0.2°

Accuracy in maintaining the intended shearing angle during the cutting process.

Residual Stress

≤250 MPa

Tolerance for residual stress within the material after cutting.

Part Alignment (Stacking)

±0.2 mm

Ensures that stacked sheets align precisely for secondary operations.

Cutting Angle (Bevel)

±0.3°

Tolerance for the bevel angle of cuts, particularly important for welded parts.

Kerf Width

±0.1 mm

Precision in controlling the width of the cut to maintain material integrity.

Hole Taper

±0.1 mm

Tolerance for tapering in holes from entry to exit point of the sheet.

Quality Testing Standards for Sheet Cutting Services

Cutting Force

Force Sensors/Load Cells

Measures the force required during the cutting process to assess material behavior and machine efficiency.

Material Hardness

Vickers/Brinell Hardness Test

Assesses the hardness of the sheet material post-cutting to ensure it meets required specifications.

Thermal Distortion

Thermography or IR Sensors

Detects heat-affected zones and measures temperature variations to prevent distortion from cutting processes.

Cutting Tool Wear

Scanning Electron Microscopy (SEM)

Analyzes cutting tool surface for wear or damage, ensuring optimal performance and quality.

Edge Microstructure

Metallographic Analysis

Examines the microstructure of the sheet's edges to assess the quality of the cut and material integrity.

Cutting Speed Accuracy

High-Speed Camera/Optical Sensors

Ensures the cutting speed is consistent and within the parameters to prevent defects from inconsistent cutting.

Burr Formation

Scanning Electron Microscope (SEM)

Measures the size and distribution of burrs formed during cutting to ensure they are within tolerable limits.

Residual Magnetism

Magnetic Field Tester

Checks for unintended magnetic properties in ferrous materials post-cutting that may affect subsequent processes.

Hardness Distribution

Microhardness Tester

Tests hardness across different sections of the sheet to detect any variations due to the cutting process.

Edge Delamination

Acoustic Emission Testing

Detects early signs of edge delamination or material separation caused by the cutting process.

Dimensional Stability

Dimensional Stability Tester

Measures changes in shape or size over time post-cutting due to residual stresses.

Shearing Efficiency

Power Consumption Monitoring

Assesses the efficiency of the shearing process by tracking the energy required to cut the sheet.

Lubricant Residue

Surface Contamination Test

Ensures that no harmful lubricant residues remain on the cut sheet, which could affect subsequent operations.

What Our Customers Say about Frigate

I would strongly recommend Frigate to anyone who wants to do Rapid Prototyping, and 3D Printing and take their ideas to manufacturing. One firm doing all kinds of Product Development!

Thank you so much for your great support so far. Overall, the sheet metal work of the Plotbot Pro was done in an awesome way.Special Mention: The powder coat looks cooler!

The next disruption is happening in Prototyping & Manufacturing on-demand and Frigate is leading the way!I personally believe the Frigate's way of IIOT enabled cloud platform with Al.

I am absolutely happy to work with supplier like Frigate who were quite proactive & result oriented . Frigate has high willingness team who has strong know how & their passion towards the products & process were absolutely thrilling.

Working with Frigate has been great. Their proactive, results-driven approach and expertise shine through in every project. It's been a pleasure collaborating with them.

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure precise cuts on complex geometries when sheet cutting?

Frigate uses high-precision CNC machines and advanced laser technology to maintain accuracy on intricate shapes and tight tolerances. Our process combines precise calibration and real-time monitoring to deliver consistent cuts, even on complex geometries.

What measures does Frigate take to avoid material distortion during sheet cutting?

Material distortion can occur due to heat or stress from cutting. Frigate minimizes distortion by selecting optimal methods based on material properties, like laser or waterjet cutting. Advanced cooling and feed rate control also help preserve material integrity.

Can Frigate handle high-volume sheet cutting while maintaining dimensional accuracy?

Frigate’s high-speed CNC systems are calibrated for large-batch production without sacrificing dimensional accuracy. Automated monitoring systems check each cut in real time, ensuring precise dimensions across all units, even in high-volume runs.

How does Frigate manage different material thicknesses when sheet cutting?

Different thicknesses require specific machine settings and cutting speeds. Frigate adjusts laser power, feed rate, and tooling based on material thickness to achieve clean cuts and prevent edge burn. Specialized tools are used to handle thicker or harder materials effectively.

What quality control processes are in place at Frigate for sheet-cutting services?

Frigate employs a multi-step quality control system, including laser alignment, dimensional checks, and surface finish inspections. Each stage is monitored for precision, with final parts inspected to verify tolerances and surface integrity, ensuring high-quality output for every project.

Manufacturing Capability/Capacity

Casting

Forging

Machining

Plastics - Injection Molding

Fabrication

Ferrous casting

Green sand

Mold size(max): 1m X 1m
Weight Range: 1 KG ~ 30 KGS

Furan resin/No bake

Mold size(max): 1.5m X 1.5m
Weight Range: 30 KG ~ 150 KGS

Floor mold/CO2

Mold size(max): 3m X 3m
Weight Range: 100 KG ~ 1000 KGS

Shell/Resin

Mold size(max): 500 MM X 500 MM
Weight Range: 0.250 KG ~ 20 KGS

Lost wax

Mold size(max): 500 MM X 500 MM
Weight Range: 0.100 KG X 20 KGS

Non-ferrous casting

Pressure Die Casting

Capacity: 5000 MT/a
Range of weight: 100 gm to 20 KGS

Gravity Die Casting

Mold size(max): 1 M X 1 M
Weight Range: 0.5 KG X 50 KGS

Investment Casting

Mold size(max): 1 M X 1 M
Weight Range: 0.5 KG X 50 KGS

Forging

Open Forging

Capacity: 20,000 Tons per Annum

Range of weight: 300 KG to 1 Ton

Hammering: 5 Ton

Closed Die forging

Range of weight: 0.2 KG to 200 KGS

Hammering: 1600 Ton Hydraulic press

Ring Forging

Ring size: 350 MM OD to 3000 MM OD

Range of weight: 15 KGS to 3200 KGS

Materials

Carbon Steel, Stainless Steel (AUSTENITE), Alloy Steel, Stainless Steel (MARTENSITE), etc.

Machining

CNC Turning

1 to 1000 MM

CNC Milling

1 to 1000 MM

VMC Machining

1 to 1000 MM

Materials

Steel, Aluminum, Brass, Copper, Titanium, Nickel Alloys, Tungsten Carbide, etc.

Plastics

Materials

Mold size

1250 X 1250 MM

Machining Accuracy

Within 10 microns

Engineering Plastics, Polyethylene, Polypropylene, Polyvinyl chloride, Polyethylene terephthalate, Bioplastics, etc.

Rubber

Materials

Natural rubber, Styrene-Butadiene Rubber, Nitrile Butadiene Rubber, Silicone Rubber, Fluorocarbon Rubber, Recycled Rubber, etc.

Heavy Fabrication

Capacity

24000 MT/a

Materials

CS / MS, Alloy steel, Stainless Steel, etc.

Sheet Metal Fabrication

Sheet Thickness

0.8 to 25 mm

Materials

Mild Steel, Stainless Steel, Aluminum, Brass, Copper, etc.

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

GENERAL ENQUIRIES

FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.

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