Multi-Slide Stamping Services
Frigate’s Multi-Slide Stamping uses multiple slides for precise, high-speed production. Our process optimizes tool usage, achieving intricate designs with minimal material waste.Â
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Advantages of Multi-Slide Stamping Services
Enhanced Tool Life
Multi-Slide Stamping distributes wear across multiple slides, extending tool life and reducing the need for frequent replacements.
Lower Operational Costs
Multi-Slide Stamping's high efficiency reduces the number of tools and setups required, lowering overall production costs.
Minimized Setup Time
With fewer tooling changes and quick transitions between operations, Multi-Slide Stamping reduces setup times, boosting overall throughput.
Increased Design Flexibility
The technology allows the integration of multiple operations, such as punching, forming, and bending, in a single stamping cycle.
Custom Multi-Slide Stamping Services for Precision Engineering
Custom Multi-Slide Stamping enables the production of complex components with exceptional accuracy. This method integrates multiple slides for simultaneous operations, optimizing manufacturing efficiency. The process handles intricate geometries and tight tolerances, ensuring consistent quality across high-volume production. Multi-slide technology reduces material waste, enhancing cost-effectiveness. It accommodates a wide range of metals, offering flexibility for specialized applications. Custom tooling allows for rapid adjustments, decreasing setup times and increasing output. This precision-driven approach is ideal for industries demanding high-speed, reliable manufacturing of detailed metal parts.Â
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Our Multi-Slide Stamping Process
Custom tooling is created to fit the specific part geometry, accommodating complex shapes with multiple slides for precision.
A metal strip or coil is fed into the machine, positioned for efficient use and minimal waste during stamping.Â
Multiple slides operate in unison, performing actions like bending, cutting, and forming in a single cycle for faster production.Â
The slides engage the material accurately, ensuring tight tolerances and maintaining dimensional consistency throughout the batch.Â
Sensors track each process step, detecting deviations and ensuring real-time quality control.
Finished parts are ejected, collected, and ready for inspection or secondary processing, minimizing downtime between cycles.Â
Multi-Slide Stamping Materials
Multi-slide stamping involves precise, high-speed manufacturing of intricate components. This technique requires advanced tooling and precise synchronization of multiple slides.Â
Ideal for structural and load-bearing applications, cold-rolled steel provides superior surface finish and tight tolerances. It undergoes deformation at room temperature, resulting in enhanced tensile strength, hardness, and dimensional accuracy. This makes it suitable for high-stress components requiring consistent thickness.Â
Known for excellent fatigue resistance, phosphor bronze is often used in applications involving repeated stress and high conductivity, like electrical contacts and connectors. Its composition includes tin, which adds strength and phosphorus, enhancing wear resistance and stiffness.Â
Offers a unique combination of electrical conductivity, strength, and hardness. It is commonly used for springs, clips, and components needing elasticity and high conductivity. The alloy's non-sparking properties make it valuable in hazardous environments.Â
Used for parts that need to withstand extreme temperatures and corrosive environments, nickel alloys like Inconel® offer high heat resistance and excellent strength. These alloys maintain structural integrity at high temperatures, ideal for aerospace and chemical applications.Â
A high-carbon steel known for elasticity and toughness, spring steel is perfect for components requiring deformation without permanent distortion. It offers excellent fatigue resistance, making it suitable for clamps, fasteners, and retaining rings.Â
Molybdenum-based alloys provide high-temperature stability, strength, and corrosion resistance. They are used in precision parts that operate in harsh conditions, such as aerospace fasteners, engine components, and heat shields.Â
Precision-Driven Multi-Slide Stamping for Complex Part Geometries
Multi-Slide Stamping effectively handles complex part designs with high precision. Using multiple slides to perform simultaneous operations ensures tight tolerances across intricate geometries. Frigate’s approach to Multi-Slide Stamping enables the production of components with multiple bends, cuts, and forms in a single cycle. This reduces the need for secondary processes, enhancing accuracy and consistency, even for parts with detailed features and precise dimensions. The result is a more efficient and reliable production process.Â
Compliance for Multi-Slide Stamping Services
Frigate’s multi-slide stamping operations follow stringent compliance standards to meet the highest levels of quality and safety. Our stamping process ensures consistent performance, reliability, and precision, adhering to regulatory requirements across diverse automotive, aerospace, and electronics industries.Â
Ensures Frigate’s quality management system meets global standards for consistent product excellence.Â
Automotive-specific certification, focused on quality control, defect prevention, and continuous process improvement.Â
Restricts the use of hazardous substances in electronic components, ensuring compliance with European environmental standards.Â
Certifies compliance with European Union regulations for chemical safety, preventing harmful substances from entering products.Â
Ensures products meet medical-grade standards for safety, particularly in healthcare and life sciences.Â
Verifies that materials used in electrical components pass rigorous safety testing for fire and electrical hazards.Â
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Tolerance for Multi-Slide Stamping Services
Controls the accuracy of the material cut from the strip, ensuring precise blank dimensions.Â
Ensures precise corner radii for parts, critical for maintaining structural integrity and fit.Â
Ensures features (holes, slots, etc.) are accurately placed based on part design, critical for assembly.Â
Maintains exact bend radius during forming to prevent material stress and ensure optimal part function.Â
Controls the dimensional accuracy of the parting line, important for clean, consistent separation of features.Â
Ensures that shear edges are smooth with minimal burrs, reducing post-processing time and improving part fit.Â
Ensures that holes are concentric to the part’s centerline, important for precise assembly alignment.Â
Ensures consistent material thickness throughout the stamped part for strength and functional integrity.Â
Manages springback effects post-bend, ensuring the final part shape matches design specifications.Â
Controls the angle of part features to ensure ease of removal from tooling and proper assembly.Â
Limits part warping or distortion post-stamping to ensure dimensional accuracy and proper fit.Â
Quality Testing Standards for Multi-Slide Stamping Services
Measures changes in hardness after deformation, ensuring material strength and durability during processing.Â
Quantifies the angular deviation of the part after bending, helping to predict and control springback behavior.Â
Measures the wear and tear on stamping tools to ensure they maintain accuracy and performance throughout production.Â
Verifies that parts remain within flatness specifications even after the stamping process, ensuring no post-production distortion.Â
Determines the stress at which the material begins to deform plastically, ensuring structural integrity under load.Â
Assesses the uniformity of strain across the stamped part to avoid weak points or failure zones.Â
Tests the material's ability to undergo forming without failure, ensuring it can handle complex shapes.Â
Ensures that tooling components are correctly aligned during stamping, reducing defects due to misalignment.Â
Measures the material’s stiffness and resistance to deformation under stress, crucial for understanding part behavior under load.Â
Monitors the elongation of flanges during stamping to ensure uniformity and avoid thinning or tearing of material.Â
Analyzes material thickness uniformity across the stamped part, ensuring consistent strength and quality.Â
Evaluates the lubrication used during stamping to reduce wear and friction, ensuring smooth operation and high-quality surface finish.Â
Optimizing Automotive Component Manufacturing with Multi-Slide Stamping
Multi-Slide Stamping improves the efficiency and precision of automotive component production. The process uses multiple slides to perform simultaneous operations, ensuring tight tolerances and complex geometries are achieved in a single cycle. This reduces cycle times and eliminates the need for secondary operations, streamlining production. Minimizing material waste through precise cutting enhances overall material utilization. The ability to produce high-volume parts with consistent quality and minimal downtime makes Multi-Slide Stamping a highly effective solution for automotive manufacturing.Â
Industries We Serve
What You Get
↓ 7-8%
OPS COST
↓ 2-3%
COGM
3X
Aggregation
↑ 25%
Machinery Utilisation
↓ 50%
Expedition
↑ 30%
Frigater Revenue
Reducing Production Costs While Maintaining High-Quality Standards
Multi-Slide Stamping offers an efficient solution to reduce production costs while maintaining high-quality standards. The process minimizes material waste through precise cutting and forming, optimizing resource use. By performing multiple operations simultaneously, Frigate’s Multi-Slide Stamping reduces cycle times and tool wear, decreasing the overall cost per part. This method ensures consistent quality and dimensional accuracy across large production runs, balancing cost efficiency and the high precision required for complex custom components.Â
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Having Doubts? Our FAQ
Check all our Frequently Asked Question
Advanced slide synchronization enables precise control over each forming stage. This coordination ensures consistent results, even with complex geometries, minimizing deviations across high-volume batches.Â
Custom tooling is crucial for Multi-Slide Stamping, as it determines each part's exact shape and dimensions. High-grade tool steel handles repetitive stress, ensuring longevity and consistent accuracy.Â
Specialized lubrication systems and high-durability coatings on tools minimize wear. This approach allows for stamping tough materials while maintaining tool integrity over extended production runs.Â
Multi-Slide Stamping employs in-line monitoring systems with sensors that track each operation phase. These systems detect dimensional deviations in real-time, ensuring high-quality standards are maintained.Â
Quick-change tooling setups and CNC programming allow for fast adjustments. This flexibility supports rapid modifications to part designs without significant downtime, accommodating evolving project specifications efficiently.Â
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LOCATIONS
Global Sales Office
818, Preakness lane, Coppell, Texas, USA – 75019
Registered Office
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ã…¤
