Fine Blanking Services
Frigate’s fine blanking technology ensures tight tolerances and high-quality part production. We use advanced tooling to achieve smooth surfaces and precise cuts in complex geometries.Â
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Advantages of Fine Blanking Services
Reduced Tool Wear
The process uses specialized tools that withstand high pressure, leading to longer tool life and lower maintenance costs.
Tighter Tolerances
Fine blanking achieves extremely tight tolerances, reducing the need for secondary operations and improving overall manufacturing efficiency.
High-Speed Production
Fine blanking allows for faster production cycles, increasing throughput while maintaining part quality and reducing lead times.
Improved Surface Finish
The process delivers parts with superior surface quality, minimizing the need for additional finishing processes such as grinding or polishing.
Custom Fine Blanking Services for Precision Components
Custom fine blanking provides highly precise, high-quality components with tight tolerances and smooth edges. This advanced process ensures the production of complex shapes and intricate geometries with minimal secondary operations. By leveraging specialized tooling, fine blanking minimizes burr formation and achieves superior surface finishes, reducing the need for additional finishing steps. Fine blanking offers improved material efficiency, reducing waste and optimizing production processes.Â
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Our Fine Blanking Process
The process begins with specialized fine blanking tools, including a high-precision die and punch. These tools are designed to handle the high pressures required for clean cuts.Â
A strip of material is fed into the fine blanking press. Depending on the application, this material can range from thin sheets to thicker metals.Â
The press applies a high force to the material, using the die and punch to shear the material in a controlled manner. This results in a precise, clean cut with minimal burr formation.Â
As the material is sheared, it is formed into the desired part shape. The fine blanking die ensures that even complex geometries and intricate features are produced accurately.
After the main blanking action, the edges of the part are precisely trimmed to remove any remaining burrs, ensuring a smooth surface finish and tight tolerances.Â
Once fully formed, it is ejected from the die and ready for further processing or direct use in its final application.Â
Fine Blanking Materials
Fine blanking is a precision stamping process that ensures tight tolerances and clean edges. It combines high-pressure and specialized tooling for consistent, high-quality parts.Â
Cold-rolled steel (CRS) offers a smooth surface and consistent thickness, making it ideal for fine blanking processes requiring tight dimensional tolerances. This material often produces thin-walled, high-precision parts for automotive and electronic components, benefiting from its enhanced surface finish and ease of further processing.Â
Hot rolled steel, with its slightly rougher surface finish, is suited for more robust applications. While it can have greater thickness variability than cold-rolled steel, it still provides excellent formability and high strength, making it useful in industrial applications where durability and material toughness are essential.Â
Due to its increased carbon content, high carbon steel has elevated hardness and wear resistance. Fine blanking this material allows the creation of sharp-edged parts with high resistance to deformation under stress, making it suitable for precision components in heavy machinery, automotive, and cutting tools.Â
Alloy steels, such as those containing chromium, molybdenum, and vanadium, are tailored for enhanced strength, toughness, and wear resistance. Fine blanking of alloy steels results in highly durable, high-performance parts often used in critical automotive, aerospace, and industrial applications where precision and reliability are paramount.Â
Stainless steels are chosen for their superior corrosion resistance and high strength-to-weight ratio. In fine blanking, stainless steels like 304 and 316 are preferred for applications in environments exposed to moisture or chemicals. Grade 410 stainless is used when higher hardness and wear resistance are required, making it ideal for industrial and automotive applications.Â
Mild steel, often used for general-purpose applications, has a lower carbon content, making it easier to form during fine blanking. It is ideal for mass production of cost-effective components that don’t require high strength but need precise edges and consistent dimensions, commonly found in the construction and appliance industries.Â
Copper, brass, and bronze alloys are frequently used in fine blanking for their excellent electrical conductivity, thermal properties, and corrosion resistance. These materials are commonly used in electrical connectors, automotive radiators, and plumbing components, requiring precise cuts without compromising their conductive or mechanical properties.Â
Aluminum alloys are lightweight yet strong materials, ideal for fine blanking in industries requiring high strength-to-weight ratios. Alloys like 6061 are commonly used for structural parts, while 7075, known for its aerospace-grade strength, is often used in aerospace and high-performance automotive applications where weight reduction is critical.Â
Titanium and its alloys are used in fine blanking for applications requiring high strength, low weight, and excellent corrosion resistance, especially in aerospace and medical fields. Titanium offers superior performance in extreme environments, providing precise parts with exceptional durability despite its challenging workability.Â
Inconel and similar high-performance alloys are used for fine blanking when components must withstand extreme temperatures and pressures. These alloys exhibit outstanding strength and oxidation resistance at high temperatures. They are ideal for aerospace, power generation, and chemical processing industries where part integrity under heat and stress is critical.Â
Produce Precision Parts with Superior Quality Through Fine Blanking
Precision and uniformity in part quality are critical. Fine blanking addresses this by applying consistent pressure through specialized dies and punches, ensuring tight tolerances and accurate dimensions. The controlled process eliminates variations, resulting in parts with minimal surface finish and geometry deviations. Frigate’s advanced fine blanking services produce consistent, high-quality parts throughout large production runs, reducing the need for rework or additional processing steps.Â
Compliance for Fine Blanking Services
Frigate’s fine blanking process follows stringent compliance standards, ensuring precision and quality throughout production. From material sourcing to final inspection, we maintain strict controls for dimensional accuracy and performance, guaranteeing high standards for industries like aerospace and automotive. Our certified approach ensures consistent mechanical properties, surface finishes, and durability, meeting critical industry specifications for reliability and quality.Â
Ensures a robust quality management system for continuous improvement and defect prevention.Â
Automotive industry standard focusing on zero defects, continuous improvement, and customer-specific requirements.Â
Manages environmental impacts by adhering to sustainable practices, reducing waste, and minimizing resource consumption.Â
Guarantees compliance with safety standards for materials and components, ensuring reliability in electronic and electrical applications.Â
Adheres to material testing standards to ensure optimal mechanical properties and consistency in performance.
Confirms that parts are free from hazardous substances, ensuring environmental safety and compliance with EU directives.Â
Tolerance for Fine Blanking Services
Tolerance of the edge shear after blanking, ensuring minimal burrs and defects.Â
Maximum allowable burr height on edges post-blanking, for clean edges.Â
Precision in maintaining the designed edge profile, critical for assembly.Â
Tolerance on the positional accuracy of holes in both X and Y axes.Â
Tight tolerance for small-diameter holes requiring precise machining.Â
Tolerance on larger holes to ensure functionality in critical applications.Â
Deviation in the chamfer angle, ensuring proper fit and function.Â
Deviation from the right angle in part corners to maintain geometric integrity.Â
Tolerance range for components requiring interference fit assembly, ensuring snug fits.Â
Deviation in parallelism between opposing faces for parts requiring high structural integrity.Â
Tolerance of edge perpendicularity, ensuring proper alignment in multi-axis assemblies.Â
Radius tolerance for edges to achieve sharp, consistent profiles.Â
Maximum permissible distortion due to internal stress or heat during the blanking process.Â
Deviation from a straight line along the length of the part for critical assembly applications.Â
Quality Testing Standards for Fine Blanking Services
Measures the force required during the blanking process to ensure optimal press capacity and stability.Â
Assesses the increase in material hardness due to deformation during blanking, ensuring structural integrity.Â
Analyzes the distribution and morphology of burrs to ensure uniformity and minimal material waste.Â
Measures internal stresses within the blanked part to avoid material failure or distortion.Â
Assesses the directional flow of material grain to evaluate the effects of blanking on material properties.Â
Tests the part’s ability to deform without cracking, ensuring its suitability for complex geometries.Â
Measures residual stresses left in the material after blanking, which could affect part performance.Â
Evaluates the stiffness of the material during deformation to ensure it meets application-specific requirements.Â
Tests the material’s resistance to shear fracture, ensuring durability under operational stresses.Â
Analyzes the surface for oxidation or chemical changes that could impact part performance or adhesion.Â
Monitors tool wear during the fine blanking process to ensure tool longevity and consistent quality of parts.Â
Measures the part's resistance to fatigue under cyclic loading, ensuring long-term durability in demanding applications.Â
Assesses the effect of temperature changes on part dimensions to ensure stability in varying environments.Â
Tests the deformation of the part when subjected to external loads, ensuring it meets required performance standards.Â
Advancing Precision in Aerospace Component Manufacturing
Aerospace components require high precision, tight tolerances, and complex geometries. Fine blanking ensures precise cuts with minimal material distortion and burr formation. The process delivers consistent, high-quality parts, meeting the strict requirements of the aerospace industry. Fine blanking’s ability to maintain tight tolerances reduces the need for secondary operations, improving production efficiency. The technique optimizes material usage, reducing waste, especially when working with high-strength alloys. This approach enables the creation of intricate aerospace components with unmatched accuracy and reliability.Â
Industries We Serve
What You Get
↓ 7-8%
OPS COST
↓ 2-3%
COGM
3X
Aggregation
↑ 25%
Machinery Utilisation
↓ 50%
Expedition
↑ 30%
Frigater Revenue
Maximize Material Efficiency and Minimize Waste in Production
Minimizing material waste is crucial for cost-effective production. Fine blanking optimizes material utilization by using high-pressure tools that ensure clean cuts with minimal distortion. The process also reduces burr formation, which limits the need for secondary operations. Frigate’s fine blanking capabilities improve material efficiency, ensuring that high-strength and costly materials are used effectively, ultimately reducing waste and enhancing overall cost-efficiency in manufacturing.Â
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Having Doubts? Our FAQ
Check all our Frequently Asked Question
Fine blanking uses high-precision dies and punches to apply controlled force, ensuring uniformity in every part produced, even in high-volume runs. This minimizes variations and ensures parts meet strict dimensional tolerances with minimal rework. consistent part quality despite variations in material thickness.Â
Material thickness directly affects the force required for fine blanking. Thicker materials may need specialized tooling and higher press forces to achieve precise cuts without deforming. In comparison, thinner materials require less force but may be more prone to distortion if not handled properly.Â
Fine blanking can produce complex geometries using advanced tooling that applies pressure evenly across the material. This allows for creating sharp edges, fine features, and tight tolerances, making it ideal for components with intricate designs and minimal margin for error.Â
High-strength or hardened materials require higher pressure and more robust tooling to ensure clean cuts without cracking or excessive tool wear. Fine blanking of these materials demands precision engineering to maintain part integrity and edge quality under intense forces.Â
Fine blanking produces parts with minimal burr formation, reducing or eliminating the need for secondary trimming or deburring. The controlled cutting process ensures clean, sharp edges, improving part quality and streamlining production by minimizing additional processing steps.Â
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LOCATIONS
Global Sales Office
818, Preakness lane, Coppell, Texas, USA – 75019
Registered Office
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ã…¤
