Drive the Future of EV Performance with Precision Metal Enclosures
Engineered to optimize thermal management, EMI shielding, and structural integrity for next-generation electric vehicles.
Frigate Innovation Driving EV Protection and Efficiency
Corrosion Protection
Multi-layer anodization, proprietary coatings, and galvanic isolation prevent electrochemical degradation, protecting electronics and extending service life while lowering total cost of ownership.
Global Compliance
Regulatory compliance integrated at design stage with crash-load validation, thermal cycling, IP-rated sealing, and insulation, ensuring smooth certification and market entry.
Performance Optimization
Enclosures act as system-level assets, improving battery cooling, EMI isolation, structural damping, and assembly efficiency, enhancing EV performance, safety, and profitability.
Our Clients
Trusted by Engineers and Purchasing Leaders
- Trusted Global Partners
Excellence You Can Trust
Recognized for achieving verified dimensional stability through advanced process calibration and consistent material performance across every production cycle.
Lightweight Structural Optimization for Range and Efficiency
Achieving ultra-rigid yet lightweight EV enclosures requires advanced material selection and simulation-driven structural design to maximize vehicle efficiency and range.
Use advanced topology optimization software to remove non-critical material while maintaining structural integrity, reducing total enclosure mass without compromising crashworthiness.
Select high-strength aluminum and custom alloys with superior stiffness-to-weight ratios, ensuring vibration resistance and load-bearing capacity across dynamic EV operating conditions.
Apply finite element analysis (FEA) to simulate stress, vibration, and crash scenarios, validating designs for safety, durability, and optimized energy efficiency.
EMI/EMP Resilience for Future-Proof Electronics
Protecting EV electronics from EMI and EMP interference requires precision shielding strategies integrated at the system level for uninterrupted operation.
Incorporate layered conductive materials and precision-ground contact points to mitigate high-frequency electromagnetic noise from battery packs, inverters, and power electronics.
Apply specialized metallic coatings and surface treatments to enhance EMI and EMP resilience while maintaining signal integrity for critical sensors and motor controllers.
Test enclosures under automotive-standard EMI/EMP conditions, ensuring mission-critical electronics remain fully operational across high-density EV architectures.
Precision Integration for Modular & Scalable Architectures
Achieving seamless integration with modular EV components requires micron-level manufacturing accuracy and design-for-assembly optimization.
Utilize 5-axis CNC machines with positional accuracy up to ±5 microns (±0.005 mm) for precise fit with battery packs, inverters, and sensor modules.
Employ laser welding and vibration-damping fixtures to maintain tight tolerances, ensuring reduced thermal contact resistance and alignment stability across assemblies.
Design enclosures for plug-and-play installation, improving throughput, reducing production downtime, and supporting scalable EV platform development.
Our Machined Products
We support your production needs with CNC-machined parts, subassemblies, and performance-critical components.
- Real Impact
Words from Clients
See how global OEMs and sourcing heads describe their experience with our scalable execution.
“Quick turnaround and solid quality.”
“The instant quote tool saved us time, and the parts were spot-on. Highly recommend Frigate!”
“I would strongly recommend Frigate to anyone who wants to do Rapid Prototyping, and take their ideas to manufacturing. One firm doing all kinds of Product Development!”
“Great service, fair price, and the parts worked perfectly in our assembly.”
“Top-notch machining and fast shipping. Very satisfied with the results.”
“The next disruption is happening in Prototyping & Manufacturing on-demand and Frigate is leading the way! I personally believe the Frigate's way of IIOT enabled cloud platform with Al.”
“Frigate delivered high-quality parts at a competitive price. The instant quote tool is a huge plus for us!”
“We appreciate the precision and quality of the machined components in the recent delivery—they meet our specifications perfectly and demonstrate Frigate’s capability for excellent workmanship.”
“Flawless execution from quote to delivery.”
“I am absolutely happy to work with supplier like Frigate who were quite proactive & result oriented . Frigate has high willingness team who has strong know how & their passion towards the products & process were absolutely thrilling.”
“The precision on these parts is impressive, and they arrived ahead of schedule. Frigate’s process really stands out!”
“Parts were exactly as spec’d, and the instant quote made budgeting a breeze.”
“Good value for the money.”
“The finish was perfect, and the team was easy to work with.”
“Working with Frigate has been great. Their proactive, results-driven approach and expertise shine through in every project. It's been a pleasure collaborating with them.”
"We are highly satisfied with the timely delivery and quality of the MIG Welding Cable from Frigate. Their attention to detail, secure packaging, and quick responsiveness stood out. We confidently recommend Frigate Engineering Services Pvt. Ltd. as a reliable manufacturing partner."
“The finish was perfect, and the team was easy to work with.”
Aerospace - CNC machining
“Quick turnaround and solid quality.”
Robotics - CNC machining
“Top-notch machining and fast shipping. Very satisfied with the results.”
Defense - CNC machining
“Flawless execution from quote to delivery.”
Aerospace - CNC machining
“Good value for the money.”
Oil & Gas - CNC machining
“Parts were exactly as spec’d, and the instant quote made budgeting a breeze.”
Defense - CNC machining
“The finish was perfect, and the team was easy to work with.”
Aerospace - CNC machining
“Great service, fair price, and the parts worked perfectly in our assembly.”
Energy - CNC machining
“Frigate delivered high-quality parts at a competitive price. The instant quote tool is a huge plus for us!”
Electric Vehicles - CNC machining
- Real Impact
Words from Clients
See how global OEMs and sourcing heads describe their experience with our scalable execution.
4.9/5
Over 100 Reviews
- We export to 19+ countries
Frigate’s Global Presence
Frigate takes pride in facilitating “Make in India for the globe“. As our global network of Frigaters provides virtually limitless capacity, and through our IoT enabled platform your parts go directly into production. By digitally and technologically enabling “the silent pillars of the economy” MSME and SME manufacturing industries, we are able to tap the huge potential for manufacturing to bring the best results for our clients.
100,000+
Parts Manufactured
250+
Frigaters
2000+
Machines
450+
Materials
25+
Manufacturing Process
- Solid Progress
How You Benefit with Us
Frigate brings stability, control, and predictable performance to your sourcing operations through a structured multi-vendor system.
2.8X
Sourcing Cycle Speed
Frigate’s pre-qualified network shortens decision time between RFQ and PO placement.
94%
On-Time Delivery Rate
Structured planning windows and logistics-linked schedules improve project-level delivery reliability.
4X
Multi-Part Consolidation
We enable part family batching across suppliers to reduce fragmentation.
22%
Quality Rejection Rate
Multi-level quality checks and fixed inspection plans lower non-conformities.
30%
Procurement Costs
Optimized supplier negotiations and bulk order strategies reduce your overall sourcing expenses.
20%
Manual Processing Time
Automation of sourcing and supplier management significantly reduces time spent on manual tasks.
Other Industries We Serve
We deliver machining support across sectors that require consistency, material reliability, and tight dimensional control.
Get Clarity with Our Manufacturing Insights
Frigate designs enclosures with precision-engineered heat paths, integrated cooling channels, and optimized metal thickness. Using thermal FEA simulations, we can predict hotspots and optimize airflow, ensuring batteries and inverters stay within safe operating temperatures. This approach improves component reliability, extends battery life, and maintains consistent EV performance even under peak load conditions.
Frigate incorporates multi-layer EMI shielding, conductive coatings, and precision-ground contact points. These features reduce electromagnetic noise and protect sensitive systems like motor controllers, battery management, and sensors. By combining shielding with material selection and grounding strategies, Frigate enclosures ensure signal integrity and system stability, even in high-density EV electronic layouts exposed to EMI or EMP events.
Frigate uses topology optimization and high-strength aluminum or custom alloys, validated through finite element analysis (FEA). This ensures enclosures remain ultra-rigid, vibration-resistant, and crashworthy while minimizing weight. Lighter enclosures directly contribute to better EV range and efficiency, while structural optimization ensures that critical components are protected during shocks, vibrations, and long-term vehicle operation.
Frigate manufactures enclosures with 5-axis CNC machining achieving ±5-micron positional accuracy, combined with laser welding and vibration-damping fixtures. This level of precision ensures perfect alignment with battery packs, inverters, and sensors, reducing thermal resistance, vibration, and assembly errors. The result is a modular design that supports faster production, scalable integration, and consistent system reliability.
Frigate applies multi-layer anodization, specialized anti-corrosion coatings, and galvanic isolation techniques to prevent electrochemical degradation. These treatments protect enclosures against moisture, road salts, and extreme temperatures. The result is long-lasting durability, reduced maintenance costs, and a lower total cost of ownership (TCO) for EV manufacturers, ensuring mission-critical electronics remain protected throughout the vehicle lifecycle.
Frigate enclosures are engineered using finite element analysis (FEA) to predict vibration and mechanical loads, combined with reinforced structural ribs and high-strength alloys. This reduces deformation, prevents micro-cracks, and protects sensitive electronics during road shocks and long-term operational stress, improving reliability across the vehicle lifecycle.
Frigate uses simulation-driven material selection and expansion-tolerant designs to handle repeated heating and cooling cycles. By combining high-conductivity metals with thermal expansion compensation features, enclosures maintain tight tolerances, prevent warping, and ensure electronics remain fully functional in extreme climates.
Frigate designs enclosures with modular geometry, precise alignment features, and standardized mounting points. This reduces assembly time, ensures plug-and-play installation of batteries and controllers, and supports scalable EV platforms, enabling faster production without sacrificing component fit or system integrity.
Frigate applies galvanic isolation techniques, anti-corrosion coatings, and anodization layers to prevent reactions between dissimilar metals. This safeguards both enclosures and internal electronics from corrosion over time, extending lifecycle reliability and minimizing warranty-related failures.
Frigate incorporates ISO, UL, IEC, and automotive-specific standards from the design stage, including crash-load validation, IP-rated sealing, and electrical insulation. This ensures enclosures meet global regulatory requirements, reducing costly redesigns and accelerating market approval for EV manufacturers.
We'd love to Manufacture for you!
Submit the form below and our representative will be in touch shortly.
LOCATIONS
Registered Office
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
Other Locations
- Bhilai
- Chennai
- India
- Germany
GENERAL ENQUIRIES
- Let's Connect
LOCATIONS
Registered Office
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
Other Locations
- Bangalore
- Chennai
- Coimbatore
- Germany
GENERAL ENQUIRIES
- +91 96778 64606
- manufacture@frigate.ai