Engineered Metal Architectures for High-Density Battery Storage Systems
Frigate develops structurally optimized, thermally regulated, and EMC-compliant enclosures designed to stabilize electrochemical performance under dynamic load and environmental stress.
High-Fidelity Structural Shielding for EMC Compliance
Thermo-Structural Stability
Frigate uses CFD and FEA co-simulation with aluminum alloys and heat spreaders to maintain <2°C variance across battery modules.
Integrated Busbar & Thermal Paths
Co-molded metallic interfaces and low-impedance grounding reduce contact resistance, improve joule heat dispersion, and increase volumetric power density.
Structural EMC Shielding
Continuous current planes and controlled seam impedance ensure EMI containment, stabilizing BMS and communication modules under high-voltage transients.
Our Clients
Trusted by Engineers and Purchasing Leaders
- Trusted Global Partners
Excellence You Can Trust
Recognized for achieving verified dimensional stability through advanced process calibration and consistent material performance across every production cycle.
Dynamic Load Absorption and Structural Fatigue Management
Battery storage systems in mobile or seismic-prone environments face continuous vibration and mechanical stress, requiring enclosures engineered for fatigue resistance and stability.
Conduct modal frequency tuning using FEA to align enclosure stiffness away from operational excitation bands, reducing resonance-induced fatigue under dynamic loads.
Employ aluminum-magnesium alloys with high modulus and optimized ductility to absorb shocks, maintaining structural integrity under repeated mechanical stress cycles.
Incorporate vibration-damping interface mounts and reinforced joints to achieve >10⁶ cycle life, ensuring long-term durability in demanding operational conditions.
Redundant Venting and Pressure Management Architecture
Thermal runaway events necessitate controlled venting and pressure containment to protect battery modules and adjacent systems.
Design enclosures with calibrated channels and rupture discs, validated using computational fluid transient simulations to manage rapid pressure spikes safely.
Direct pressure and gas escape through predefined zones, maintaining module integrity without compromising surrounding components or enclosure structure.
Engineer venting architecture to meet UL 9540A and IEC 62619 guidelines, ensuring regulatory adherence and operational safety under fault conditions.
Electrochemical Isolation and Galvanic Compatibility
Cross-metal contact between enclosures and battery terminals can cause galvanic corrosion, reducing long-term electrical performance.
Choose electrochemically compatible alloys to prevent galvanic potential and degradation in high-humidity or corrosive environments.
Apply conversion coatings and corrosion-resistant finishes validated through ASTM B117 salt-spray testing for long-term protection.
Maintain low-resistance electrical pathways across terminals, minimizing drift and ensuring reliable field performance throughout the enclosure lifecycle.
Our Machined Products
We support your production needs with CNC-machined parts, subassemblies, and performance-critical components.
- Real Impact
Words from Clients
See how global OEMs and sourcing heads describe their experience with our scalable execution.
“Quick turnaround and solid quality.”
“The instant quote tool saved us time, and the parts were spot-on. Highly recommend Frigate!”
“I would strongly recommend Frigate to anyone who wants to do Rapid Prototyping, and take their ideas to manufacturing. One firm doing all kinds of Product Development!”
“Great service, fair price, and the parts worked perfectly in our assembly.”
“Top-notch machining and fast shipping. Very satisfied with the results.”
“The next disruption is happening in Prototyping & Manufacturing on-demand and Frigate is leading the way! I personally believe the Frigate's way of IIOT enabled cloud platform with Al.”
“Frigate delivered high-quality parts at a competitive price. The instant quote tool is a huge plus for us!”
“We appreciate the precision and quality of the machined components in the recent delivery—they meet our specifications perfectly and demonstrate Frigate’s capability for excellent workmanship.”
“Flawless execution from quote to delivery.”
“I am absolutely happy to work with supplier like Frigate who were quite proactive & result oriented . Frigate has high willingness team who has strong know how & their passion towards the products & process were absolutely thrilling.”
“The precision on these parts is impressive, and they arrived ahead of schedule. Frigate’s process really stands out!”
“Parts were exactly as spec’d, and the instant quote made budgeting a breeze.”
“Good value for the money.”
“The finish was perfect, and the team was easy to work with.”
“Working with Frigate has been great. Their proactive, results-driven approach and expertise shine through in every project. It's been a pleasure collaborating with them.”
"We are highly satisfied with the timely delivery and quality of the MIG Welding Cable from Frigate. Their attention to detail, secure packaging, and quick responsiveness stood out. We confidently recommend Frigate Engineering Services Pvt. Ltd. as a reliable manufacturing partner."
“The finish was perfect, and the team was easy to work with.”
Aerospace - CNC machining
“Quick turnaround and solid quality.”
Robotics - CNC machining
“Top-notch machining and fast shipping. Very satisfied with the results.”
Defense - CNC machining
“Flawless execution from quote to delivery.”
Aerospace - CNC machining
“Good value for the money.”
Oil & Gas - CNC machining
“Parts were exactly as spec’d, and the instant quote made budgeting a breeze.”
Defense - CNC machining
“The finish was perfect, and the team was easy to work with.”
Aerospace - CNC machining
“Great service, fair price, and the parts worked perfectly in our assembly.”
Energy - CNC machining
“Frigate delivered high-quality parts at a competitive price. The instant quote tool is a huge plus for us!”
Electric Vehicles - CNC machining
- Real Impact
Words from Clients
See how global OEMs and sourcing heads describe their experience with our scalable execution.
4.9/5
Over 100 Reviews
- We export to 19+ countries
Frigate’s Global Presence
Frigate takes pride in facilitating “Make in India for the globe“. As our global network of Frigaters provides virtually limitless capacity, and through our IoT enabled platform your parts go directly into production. By digitally and technologically enabling “the silent pillars of the economy” MSME and SME manufacturing industries, we are able to tap the huge potential for manufacturing to bring the best results for our clients.
100,000+
Parts Manufactured
250+
Frigaters
2000+
Machines
450+
Materials
25+
Manufacturing Process
- Solid Progress
How You Benefit with Us
Frigate brings stability, control, and predictable performance to your sourcing operations through a structured multi-vendor system.
2.8X
Sourcing Cycle Speed
Frigate’s pre-qualified network shortens decision time between RFQ and PO placement.
94%
On-Time Delivery Rate
Structured planning windows and logistics-linked schedules improve project-level delivery reliability.
4X
Multi-Part Consolidation
We enable part family batching across suppliers to reduce fragmentation.
22%
Quality Rejection Rate
Multi-level quality checks and fixed inspection plans lower non-conformities.
30%
Procurement Costs
Optimized supplier negotiations and bulk order strategies reduce your overall sourcing expenses.
20%
Manual Processing Time
Automation of sourcing and supplier management significantly reduces time spent on manual tasks.
Other Industries We Serve
We deliver machining support across sectors that require consistency, material reliability, and tight dimensional control.
Get Clarity with Our Manufacturing Insights
Frigate uses CFD-driven thermal simulations to design enclosures that control heat flow efficiently. Machined heat spreaders, localized fin geometries, and thermally conductive interfaces maintain temperature variance below 2°C across all battery modules, preventing hotspots and ensuring stable performance under high-load and continuous operation.
Frigate carefully selects electrochemically compatible alloys and applies conversion coatings at all metal contact points. These surfaces are validated through ASTM B117 salt-spray testing to resist corrosion over time, maintaining low-resistance electrical paths and long-term reliability even in humid or corrosive environments.
Frigate conducts FEA-based modal and vibration analysis to tune enclosure stiffness and avoid resonance. Using high-modulus aluminum-magnesium alloys combined with vibration-damping mounts, the enclosures withstand >10⁶ cycles of repetitive mechanical stress, ensuring structural integrity in demanding industrial, mobile, or seismic applications.
Frigate integrates continuous current return planes, controlled seam impedance, and conductive interfaces directly into the enclosure structure. These measures reduce electromagnetic interference, ensuring stable BMS and communication module operation even under high-voltage transients, inverter switching, or dense electrical environments.
Enclosures feature multi-zone pressure relief channels and rupture-disc calibration, designed and validated using computational fluid transient simulations. These systems direct pressure spikes safely to predefined zones, protecting adjacent modules, maintaining structural integrity, and ensuring compliance with UL 9540A and IEC safety standards.
Frigate designs enclosures with integrated busbar and thermal pathways, reducing internal wiring complexity. Low-impedance metallic interfaces improve joule heat dispersion, while modular compartment layouts allow compact, high-density battery arrangements without compromising thermal performance or mechanical stability.
Frigate enclosures are engineered with field-accessible panels, modular compartments, and replaceable thermal modules. All service points are validated to maintain sealing and structural integrity after repeated maintenance, enabling predictive servicing and reducing downtime in large-scale battery deployments.
Enclosures feature IP67/IP69-rated sealing interfaces, corrosion-resistant coatings, and multi-layer gaskets. This ensures reliable performance in harsh outdoor or industrial environments, maintaining electrical safety, thermal control, and structural integrity over the enclosure’s lifecycle.
Using FEA-driven stress simulations and modal analysis, Frigate evaluates vibration, impact, and shock scenarios. Materials and joint designs are tuned to avoid resonance and fatigue, ensuring that enclosures maintain mechanical integrity under repeated transport, seismic, or industrial load cycles.
Frigate applies a system-level validation approach, including thermal cycling, shock and vibration testing, EMI/EMC checks, and corrosion assessments. Each enclosure is documented with digital compliance records, giving OEMs full traceability and confidence that products meet UL, IEC, and industry safety standards.
We'd love to Manufacture for you!
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LOCATIONS
Registered Office
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
Other Locations
- Bhilai
- Chennai
- India
- Germany
GENERAL ENQUIRIES
- Let's Connect
LOCATIONS
Registered Office
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
Other Locations
- Bangalore
- Chennai
- Coimbatore
- Germany
GENERAL ENQUIRIES
- +91 96778 64606
- manufacture@frigate.ai