Sensor Cable Assemblies

Name: Sensor Cable assemblies | Industrial Sensor Wiring | Custom Sensor Harness - Frigate
Price: 249.00 USD
Availability: InStock

Signal integrity is critical. Sensor cable assemblies use multi-layer shielding, including foil and braided shields. This reduces both conducted and radiated EMI. As a result, you get clean signals, ensuring accurate data transmission in challenging environments.

Conductor Material

Tinned Copper, Stainless Steel, or Silver-Plated Copper

Conductor Stranding

Fine Stranded (7, 19, 37 strands)

Voltage Rating

300V to 600V (depending on application)

Current Rating

1A to 10A (depending on conductor size and application)

Insulation Material

PVC, PTFE, Teflon, Silicone, or Polyurethane

Product Description

Our sensor cables are built for extreme environments. They resist high temperatures and chemicals. We use materials like Teflon, PTFE, and silicone rubber for thermal stability and chemical resistance, ensuring long-lasting performance even in the toughest conditions.

Insulation Resistance

PVC, PTFE, Teflon, Silicone, or Polyurethane

Jacket Material

PVC, Nylon, PUR, TPE, or Silicone Rubber

Jacket Thickness

0.5mm to 2mm (depending on cable size)

Temperature Range

-40°C to 200°C (depending on materials)

Flame Retardancy

UL 94-V0 or V2 (depending on jacket material)

Shielding

Foil Shielding, Braided Shielding, or Combination

Connector Type

M12, MIL-Spec, or Custom Industrial Connectors

Power Rating

10W to 100W (depending on conductor size and insulation)

Environmental Rating

IP67, IP68, or IP69K (depending on jacket material)

Certification

UL, CE, RoHS, REACH (depending on application)

Technical Advantages

Cables in motion need protection. Our assemblies include strain relief features like nylon, polyurethane, and stainless steel braiding. These prevent mechanical stress, ensuring reliable performance in dynamic systems. Thus, you avoid cable failure from frequent movement or vibration.

We use high-precision connectors for consistent electrical contact. These connectors, such as MIL-Spec and M12, ensure mechanical strength. Overmolding or crimping provides solid terminations, which prevent signal loss in high-vibration environments.

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Industry Applications

Electronics Manufacturing

Used in PCB testing, signal transmission, and automated inspection systems requiring high-speed, low-interference cables.

Semiconductor Industry

Applied in cleanroom environments for sensor data transfer and temperature monitoring in manufacturing processes.

HVAC Systems

Used for temperature, pressure, and humidity monitoring sensors in building automation and climate control systems.

Marine and Offshore

Used in underwater sensor systems, pressure transducers, and environmental monitoring in corrosive saltwater conditions.

Power Generation

Critical in turbine monitoring, transformer sensors, and electrical load management in power plants.

Automated Testing Equipment

Used for precise data acquisition in electronic component testing systems for automated production lines.

High-Speed Performance for Real-Time Data

Real-time data is crucial. Our sensor cables offer low capacitance for high-speed data transfer, ensuring fast, accurate communication between sensors and control units. This is vital for automotive diagnostics, medical monitoring, and industrial automation.

Our cables are built for long-term use. They endure millions of flex cycles and harsh environments. The materials resist abrasion, UV radiation, and environmental exposure, minimizing the need for maintenance and ensuring long-lasting performance.

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure the longevity of sensor cable assemblies in high-stress environments?

Frigate uses advanced strain relief methods and high-durability materials such as nylon and stainless steel to protect sensor cables. These materials withstand mechanical stress and continuous movement, ensuring the cables last longer in dynamic industrial settings.

What quality control measures does Frigate implement in sensor cable assembly production?

At Frigate, each sensor cable assembly undergoes comprehensive testing, including electrical continuity checks, high-voltage testing, and mechanical stress tests. This ensures all assemblies meet stringent performance and safety standards, minimizing failure risk in critical applications.

How does Frigate address electromagnetic interference (EMI) in sensor cable assemblies?

Frigate’s sensor cables are designed with multi-layer shielding, using foil and braided techniques. This effectively minimizes EMI and ensures reliable signal transmission in environments where electrical noise is a concern.

Can Frigate’s sensor cable assemblies withstand extreme environmental conditions?

Yes, Frigate uses materials such as Teflon, PTFE, and silicone rubber in its assemblies. These materials provide excellent resistance to high temperatures, harsh chemicals, and UV exposure. These materials ensure the cables perform reliably even in extreme conditions found in automotive, aerospace, and industrial applications.

How does Frigate tailor sensor cable assemblies to meet specific industry needs?

Frigate works closely with clients to understand unique technical requirements. By customizing conductor sizes, insulation types, shielding configurations, and terminations, Frigate designs sensor cable assemblies optimized for the specific demands of industries such as automotive, aerospace, and medical.

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Components Built for Critical Performance

Engineered Products for Critical Applications

Sensor Cable Assemblies

Conductor Material

Conductor Stranding

Voltage Rating

Current Rating

Insulation Material

Product Description

Insulation Resistance

Jacket Material

Jacket Thickness

Temperature Range

Flame Retardancy

Shielding

Connector Type

Power Rating

Environmental Rating

Certification

Technical Advantages

Let's Get Started

Industry Applications

High-Speed Performance for Real-Time Data

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Having Doubts? Our FAQ

Get Clarity with Our Manufacturing Insights

We'd love to Manufacture for you!

LOCATIONS

Registered Office

Operations Office

Other Locations

GENERAL ENQUIRIES

LOCATIONS

Registered Office

Other Locations

GENERAL ENQUIRIES

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Sensor Cable Assemblies

Get Latest Price

Sensor Cable Assemblies

Get Latest Price