Actuator Cable Assemblies

Name: Actuator Cable assemblies | Motion Control & Heavy-Duty Actuator Wiring - Frigate
Price: 249.00 USD
Availability: InStock

Actuator cable assemblies must endure extreme temperatures. They are made from high-temperature-resistant materials, like fluoropolymers. These materials handle continuous exposure to temperatures ranging from -40°C to +200°C. This ensures durability, preventing insulation breakdown in harsh conditions.

Conductor Material

Tinned Copper / Bare Copper / Aluminum

Conductor Stranding

Multi-stranded (Class 5 or 6) for increased flexibility

Voltage Rating

300V, 600V, 1000V (depending on application)

Current Rating

10A to 50A (varies based on conductor size and insulation)

Insulation Material

Cross-linked Polyethylene (XLPE), PVC, Teflon, Fluoropolymer

Product Description

For accurate motion control, actuator cables must maintain signal integrity. These cables are designed with low capacitance, which ensures clear signal transmission, even at high speeds. Advanced shielding methods, like foil and braided shields, reduce electromagnetic interference (EMI), which minimizes signal loss and distortion.

Insulation Resistance

Cross-linked Polyethylene (XLPE), PVC, Teflon, Fluoropolymer

Jacket Material

PVC, TPE, Thermoplastic Elastomer (TPE), Polyurethane (PUR), Fluoropolymer

Jacket Thickness

0.5mm to 2mm (varies based on cable type and application)

Temperature Range

-40°C to +200°C (depending on insulation and jacket material)

Flame Retardancy

UL 94-V0, IEC 60332-1, EN 50305 (depending on material and specification)

Shielding

Foil Shielding, Braid Shielding, Copper or Aluminum Shielding for EMI protection

Connector Type

Circular, Modular, RJ45, MIL-Spec, Custom-molded connectors

Power Rating

5W to 150W (depends on conductor size and insulation material)

Environmental Rating

IP65, IP67, IP68 (for water and dust protection)

Certification

UL, CSA, RoHS, CE, ISO 9001 (based on materials and manufacturing standards)

Technical Advantages

Actuator cables often undergo repeated bending and movement. To handle this, they are made with flexible materials. These materials resist wear, even after millions of bending cycles. The flexible jacket materials, like polyurethane, also protect against abrasion, making them suitable for robotic systems and other dynamic applications.

EMI can disrupt signal transmission in industrial environments. To address this, actuator cables are equipped with robust shielding. The shielding methods, including foil and braided designs, prevent signal degradation. As a result, the cables meet strict EMC standards, ensuring stable operation in high-interference environments.

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Industry Applications

Control Systems

Facilitate the transfer of control signals for linear and rotary actuators in advanced automation and monitoring systems.

HVAC Systems

Manage actuators in temperature, humidity, and airflow control, providing precise adjustments in building climate systems.

Oil & Gas

Enable actuator control for valves and pumps in subsea equipment, ensuring reliability in extreme pressure and temperature conditions.

Semiconductor Manufacturing

Control precise movements in wafer handling and photolithography equipment, requiring high-speed and low-latency signal transmission.

Test & Measurement Equipment

Interface with actuators for precise motion control in laboratory automation and calibration systems.

Railways

Control train braking systems, door actuators, and signaling systems, ensuring high precision in dynamic environments.

Strain Relief and Cable Management

Strain relief is crucial to prevent cable damage. Actuator cables include strain relief features, such as molded or integrated clips. These solutions protect cables from excessive bending or tension, preventing fatigue and maintaining cable performance over time.

Actuator cables must handle high currents in power-demanding applications. They are designed with copper conductors to ensure efficient power delivery. These cables can handle voltages up to 600V or higher, ensuring stable power transmission without excessive heat buildup.

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure actuator cable assemblies meet stringent aerospace industry standards?

Frigate uses advanced materials like high-temperature-resistant fluoropolymers and conducts rigorous testing to ensure actuator cables can withstand extreme temperatures, vibrations, and pressure conditions in aerospace applications. Each cable assembly is validated for reliability and compliance with industry-specific aerospace standards, ensuring optimal performance under harsh conditions.

What methods does Frigate use to improve the mechanical durability of actuator cable assemblies for industrial machinery?

Frigate designs actuator cable assemblies with abrasion-resistant jackets and high-flexibility core materials. These assemblies are subjected to extensive mechanical stress testing, simulating millions of bending cycles, to ensure they maintain integrity under the demanding conditions of industrial machinery such as CNC machines and conveyor systems.

How does Frigate address the challenge of electromagnetic interference (EMI) in actuator cable assemblies used in automotive applications?

Frigate incorporates advanced shielding techniques, including braided copper and aluminum foil shields, within actuator cables to block EMI in automotive systems. This ensures that signals sent to actuators for throttle control, power steering, and seat adjustments remain stable and free from interference caused by engine noise or electrical systems.

What steps does Frigate take to customize actuator cable assemblies for high-current applications in power plants?

Frigate customizes actuator cable assemblies by selecting conductors from high-conductivity or tinned copper. These are sized to handle the high-current demands of power plant valve and pump control systems. The insulation is designed to withstand the high voltages and temperatures typical in power plant environments while maintaining long-term durability.

How does Frigate ensure actuator cable assemblies are suitable for use in harsh environmental conditions, such as chemical exposure and UV radiation?

Frigate designs actuator cable assemblies with chemical-resistant materials like PVC and thermoplastic elastomers (TPE) that protect internal wiring from oils, acids, and other harsh chemicals. The cables are also coated with UV-resistant coatings to prevent degradation from prolonged sunlight exposure, ensuring reliable operation in both indoor and outdoor environments.

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Components Built for Critical Performance

Engineered Products for Critical Applications

Actuator Cable Assemblies

Conductor Material

Conductor Stranding

Voltage Rating

Current Rating

Insulation Material

Product Description

Insulation Resistance

Jacket Material

Jacket Thickness

Temperature Range

Flame Retardancy

Shielding

Connector Type

Power Rating

Environmental Rating

Certification

Technical Advantages

Let's Get Started

Industry Applications

Strain Relief and Cable Management

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LOCATIONS

Registered Office

Operations Office

Other Locations

GENERAL ENQUIRIES

LOCATIONS

Registered Office

Other Locations

GENERAL ENQUIRIES

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Actuator Cable Assemblies

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Actuator Cable Assemblies

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