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Induction Heating Transformers

Delivering high power for induction heating demands transformers that handle elevated frequencies and maintain efficiency in manufacturing processes. Our Induction Heating Transformers support a 1 kHz to 500 kHz range with silicon steel or ferrite cores, ensuring effective energy transfer for your heating applications. 

Core Material

Silicon steel or ferrite (MnZn) for high magnetic flux and low core losses

Winding Material

Copper wire, enamel-coated (water-cooled copper optional) for high current capacity

Voltage Rating

Primary – 220 V – 600 V; Secondary – 50 V – 1000 V (customizable for heating coil needs)

Power Rating

1 kVA to 500 kVA, suited for small to industrial-scale induction heating applications

Frequency Range

1 kHz to 500 kHz, optimized for efficient induction heating processes
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Product Description

Erratic transformers can disrupt power delivery and affect your production quality. We engineer these units with copper windings to provide steady performance, meeting your needs for precision and operational continuity. 

Efficiency

90% to 97%, designed for effective energy transfer in high-power heating systems

Temperature Range

Operating – -20°C to 150°C; maximum winding temperature rise – 70°C above ambient

Insulation Class

Class H (180°C) or Class C (220°C), built for high-temperature environments

Leakage Current

<1 mA at rated voltage, ensuring safety in high-power setups

Dimensions

Width – 100 mm to 500 mm; Height – 80 mm to 400 mm; Depth – 100 mm to 450 mm (customizable)

Weight

2 kg to 100 kg, depending on power rating and core size

Mounting Type

Chassis mount or floor mount; adaptable to industrial heating equipment layouts

Noise Level

<50 dB at full load, moderated for industrial environments with high-power operation

Protection Features

Overcurrent protection, thermal overload cutoff, and short-circuit resistance

Environmental Resistance

High resistance to humidity (up to 95% RH) and dust; vibration per IEC 60068-2-6

Standards Compliance

Meets or exceeds UL 5085-2, IEC 61558-2-6 (induction heating), EN 55011 (EMI), and RoHS

Technical Advantages

High-power systems need transformers that endure heat and optimize energy use effectively. Our Induction Heating Transformers operate from -20°C to 150°C with 90-97% efficiency, ensuring robust power delivery for your heating equipment under intense conditions. 

Overheating or power loss can hinder your manufacturing output. These units feature low leakage current below 1 mA and overcurrent protection, keeping your systems steady and safe during heavy loads. 

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Industry Applications

Metal Hardening Production

Powers coils for surface hardening, ensuring consistent heat for durable components. 

Melting Furnace Manufacturing

Supports induction furnaces, delivering stable energy for metal melting processes. 

Forging Equipment

Operates forging heaters, providing precise power for shaping metal parts. 

Brazing Systems

Enhances brazing setups, maintaining dependable heat for joining materials. 

Heat Treatment Lines

Drives treatment coils, ensuring uniform heating for industrial parts production. 

Welding Transformer Units

Powers induction welding, supporting steady energy for seamless metal bonds.

Transformers for Induction Heating Power

Industrial production benefits from transformers that minimize noise and integrate smoothly into heating setups. Our Induction Heating Transformers function at under 50 dB with dimensions starting at 100 mm wide, enabling quiet operation and straightforward placement in your equipment. 

Heating processes gain from equipment that sustains performance without constant adjustments. Chassis or floor mounting options in these transformers support your power needs, enhancing production stability for ongoing operations. 

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Having Doubts? Our FAQ

Check all our Frequently Asked Question

Uneven heating can disrupt our metal hardening process, what ensures consistency?

Our Induction Heating Transformers deliver steady power across a 1 kHz to 500 kHz range, optimizing heat distribution for uniform results. Consistent heating enhances your product quality and reduces manufacturing defects.

How do Induction Heating Transformers handle high-power demands in our furnaces?

Our Induction Heating Transformers support power ratings from 1 kVA to 500 kVA, built for intense melting and forging applications. Robust capacity ensures your furnaces maintain peak performance without power interruptions.

What if we need transformers for scalable production lines?

Our Induction Heating Transformers operate at under 50 dB, minimizing disruption in busy production settings. Quiet performance improves your facility’s working conditions, aligning with operational standards.

Can noise levels affect our industrial heating equipment’s environment?

Our Induction Heating Transformers operate at under 50 dB, minimizing disruption in busy production settings. Quiet performance improves your facility’s working conditions, aligning with operational standards. 

Why invest in your transformers for long-term heating operations?

Induction Heating Transformers feature Class H insulation and thermal overload protection, designed to endure temperatures up to 150°C. Durable construction extends your equipment lifespan, lowering maintenance costs over time. 

How can Frigate Induction Heating Transformers solve uneven heating issues in production?
  • Delivers steady power across a 1 kHz to 500 kHz range, ensuring precise energy flow to the heating coil. 
  • Optimizes heat distribution across the workpiece, avoiding cold spots or overheated areas. 
  • Reduces rework and scrap rates caused by inconsistent temperature control. 
  • Improves product quality in processes like metal hardening, brazing, and forging, leading to better durability and performance. 
Our melting furnaces face power instability. How does Frigate handle this?
  • Uses copper windings for high conductivity and minimal energy loss, even under heavy loads. 
  • Offers power ratings from 1 kVA to 500 kVA, suitable for small setups to large industrial furnaces. 
  • Integrates overcurrent protection to maintain safe, continuous operation without unexpected shutdowns. 
  • Provides stable, uninterrupted energy delivery, keeping furnace performance consistent during long production runs. 
We are expanding capacity. Can Frigate adapt to our growth?
  • Customizable primary voltage range from 220 V to 600 V to match evolving power needs. 
  • Secondary voltage flexibility from 50 V to 1000 V to suit different heating coil designs and processes. 
  • Scalable design that adapts easily to production expansions without requiring major equipment changes. 
  • Built for easy integration into both new and upgraded lines, reducing installation time and procurement complexity. 
Noise control is important in our plant. Will Frigate fit in?
  • Operates at under 50 dB, keeping noise levels low even in high-power conditions. 
  • Engineered to minimize vibration and electrical hum, improving the work environment. 
  • Compact footprint allows placement closer to work areas without disturbing operations. 
  • Enhances operator comfort in busy production spaces while maintaining reliable heating performance. 
We need transformers that last in high-temperature environments. What does Frigate offer?
  • Built with Class H or Class C insulation to withstand extreme heat without degrading performance. 
  • Operates efficiently from -20°C to 150°C, ensuring reliability in demanding industrial settings. 
  • Equipped with thermal overload cutoff to protect against overheating during heavy-duty cycles. 
  • Rugged and durable construction reduces downtime, extending service life and lowering long-term maintenance needs. 
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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

  • Bhilai
  • Chennai
  • India
  • Germany
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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Other Locations

  • Bangalore
  • Chennai
  • Coimbatore
  • Germany
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Become a Supplier

GENERAL ENQUIRIES

  • +91 96778 64606
  • manufacture@frigate.ai
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Induction Heating Transformers

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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Induction Heating Transformers

Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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