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Hydropneumatic Booster Pump Set

When inconsistent water pressure affects your production or facility performance, it leads to downtime and maintenance costs. Our Hydropneumatic Booster Pump Set delivers steady flow by using pressure vessels with automated control.

Flow Rate Range

1 m³/h to 500 m³/h (4.4 GPM to 2,200 GPM) – Multi-pump configurations available

Pressure/Head Capacity

10 to 150 meters (33 to 492 ft) – Adjustable via pressure switch/transducer

Power Requirements

0.75 kW to 75 kW (1 HP to 100 HP) – 3-phase, 380-480V, 50/60Hz, VFD optional

Materials of Construction

Pump Housing: Cast Iron, SS 304/316 Pressure Vessel: Carbon Steel (Epoxy-Coated), SS 304

Fluid Compatibility

Clean Water, Potable Water, Light Glycol Mixes – pH 6.5-8.5
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Product Description

Space and wiring challenges often limit installation. We solve this through modular skid-mounted assemblies with multiple pump options and integrated panels for single-point connection.

Temperature Range

5°C to 70°C (41°F to 158°F) – Higher temps with special seals

Connection Types & Sizes

Flanged (ANSI/DIN), Threaded (BSP/NPT) – Sizes: 25 mm to 200 mm (1″ to 8″)

Mounting Configuration

Skid-Mounted (Horizontal) – Integrated pressure tank & control panel

Seal System

Mechanical Seal (SiC/Graphite) or Lip Seal – Leak-proof designs

Efficiency Rating

70% to 85% – Optimized for constant pressure applications

NPSH Required

2 m to 5 m (6.5 ft to 16.4 ft) – Critical for suction lift systems

Speed Range

1,450 RPM to 2,900 RPM – Lower speeds for longer lifespan

Solids Handling Capability

≤50 µm particles

Certifications & Standards

ISO 9001, NSF/ANSI 61, CE, PED – Potable water compliant

Operating Noise Level

< 75 dB(A) – Sound enclosures optional for quiet zones

Coupling System

Direct Drive (Close-Coupled) or Flexible Coupling

Technical Advantages

Flow inconsistency, pump cycling, and startup surges are common with manual or single-pump setups. We use a multi-pump logic with alternating control to balance load and extend service intervals. 
 Each unit operates with NPSH compliance between 2 to 5 meters, reducing suction-side cavitation risks. System supports temperature up to 70°C with sealing variants, and operates silently below 75 dB(A) using sound enclosures where needed. 

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Industry Applications

RO Water Systems

Delivers constant inlet pressure for membrane protection using pressure switch or transducer-based control.

Pharmaceutical Manufacturing

Maintains hygiene standards with SS 316 pump housing and epoxy-coated pressure vessels.

Boiler Feed Systems

Handles variable load demand through VFD-ready drive support and pressure-based automation.

Process Cooling Circuits

Supports loop flow from chillers to end equipment, even at high head using duplex pumps. 

Commercial Building Services

Reduces pump cycling with hydropneumatic pressure tanks, minimizing power consumption. 

Irrigation and Landscaping Networks

Runs smoothly with clean water and glycol mixes, supporting remote panel integration for field layouts. 

Hydropneumatic Booster Pump Set

System Integration with Pressure Stability

Industrial and commercial users need water systems that respond quickly without constant operator input. Our booster sets combine VFD-ready motors, pressure switches, and leak-proof mechanical seals for fully managed operation. 
 Pumps are direct drive or flex-coupled, based on space and alignment needs, and mount horizontally on compact skids. With flexible port sizing and flange or threaded options from 25 mm to 200 mm, the setup aligns easily with plant piping or building utilities. 

Hydropneumatic Booster Pump Set

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Having Doubts? Our FAQ

Check all our Frequently Asked Question

Can we define our own flow rate and head combinations based on our line requirements?

Yes, we support flow ranges from 1 to 500 m³/h and head up to 150 meters using single or multi pump sets. We configure pumps with suitable impeller trims, motor ratings, and control logic to match your line resistance curve. During discussions, you can share your TDH calculations or we’ll assist with selection from your P&ID.

Can we choose the tank size, material, and mounting orientation based on site layout?

Yes, we offer epoxy-coated carbon steel or SS 304 vessels in vertical or horizontal orientation depending on pressure banding needs. We can size tanks to manage pump cycling frequency based on your peak and off-peak usage data. All vessels come pre-mounted or separately supplied based on skid layout flexibility. 

Do you supply the booster system with complete electrical and control components?

Yes, each set includes pressure switches or transducers, VFDs (if required), and wired panels ready for field connection. You can opt for local or remote control logic with clear segmentation between pump and sensor wiring. We also offer panel integration based on your HMI protocol or existing SCADA interface.

Can we define inlet/outlet sizes and match them to our piping layout?

Yes, connection sizes from 1 inch to 8 inches are available in both flanged and threaded formats. We align nozzle orientation and dimensions to match your existing header layouts and clearance constraints. You can share GA drawings for precise fabrication and welding position checks before dispatch.

Can we request testing reports or validation data before dispatch?

Yes, we can provide performance test data including flow vs head curves and electrical load behavior at multiple points. Hydropneumatic units can undergo hydrostatic pressure testing, leak checks, and dry-run protection validation on request. We share test logs, tag marking charts, and photos of assembled skid for buyer signoff before crating.

Can Frigate support complete customization based on our plant operating conditions?
  • Yes, we design fully application-specific booster systems based on your duty parameters 
  • We evaluate flow, head, fluid type, temperature, and installation constraints before proposing a solution 
  • Our engineering team aligns pump curves with your system resistance for optimal performance 
  • Customizations include pump type, control philosophy, skid layout, and material selection 
  • We ensure the final system integrates seamlessly with your existing process setup 
What information do we need to share with Frigate for accurate system selection?
  • Required flow rate and total dynamic head (TDH) 
  • Fluid characteristics (type, temperature, pH, additives like glycol) 
  • Suction conditions (flooded/suction lift, tank levels, NPSH availability) 
  • Site layout or GA drawings for skid and piping alignment 
  • Power supply details and control preferences (VFD, PLC, SCADA integration) 
Can Frigate handle bulk orders or project-based supply requirements?
  • Yes, we support both single-unit and large-volume project orders 
  • Dedicated production planning ensures consistent delivery timelines 
  • Standardization across multiple units is maintained for uniform performance 
  • Batch testing and documentation are provided for project approvals 
  • Logistics and packaging are optimized for domestic and export shipments 
What kind of after-sales and technical support does Frigate provide?
  • Pre-dispatch documentation including GA drawings, wiring diagrams, and manuals 
  • Remote support for installation, commissioning, and troubleshooting 
  • Spare parts support with recommended inventory lists 
  • Performance optimization guidance based on operating feedback 
  • Optional AMC (Annual Maintenance Contract) support for critical systems 
How does Frigate ensure quality and reliability before dispatch?
  • Each system undergoes hydraulic and electrical performance testing 
  • Pressure vessels are tested for hydrostatic strength and leakage 
  • Pumps are validated against flow vs head performance curves 
  • Electrical panels are checked for control logic and safety interlocks 
  • Complete inspection reports, test certificates, and visual documentation are shared for approval 
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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

  • Bhilai
  • Chennai
  • India
  • Germany
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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Other Locations

  • Bangalore
  • Chennai
  • India
  • Germany
Become a Frigatian
Become a Supplier

GENERAL ENQUIRIES

  • +91 96778 64606
  • manufacture@frigate.ai
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Hydropneumatic Booster Pump Set

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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Hydropneumatic Booster Pump Set

Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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