Get Quote

Hard Metric Connectors

Hard Metric Connectors are designed with advanced contact technology, ensuring minimal signal loss even in high-speed data transmission applications. The high-quality materials and precise engineering of these connectors prevent signal degradation, a common issue when using standard connectors in demanding environments. Whether you’re working in telecommunications, data centers, or automotive systems, these connectors ensure your signals remain clear and uninterrupted. 

Contact Pitch

2.00 mm (customizable)

Contact Size

0.5 mm to 1.0 mm

Maximum Contact Density

Up to 50 contacts per row

Maximum Power Contact Current

20-100 A (depending on connector type)

Signal Contact Current

1-5 A (depending on signal requirements)
Get Latest Price
Get quote

Product Description

One of the most common challenges purchasers face is ensuring the mechanical strength of connectors, especially in high-vibration or harsh environmental conditions. Hard Metric Connectors have a superior locking mechanism and robust contact points that provide long-term durability and resilience. They deliver consistent performance in applications with extreme conditions, such as aerospace, industrial automation, and military-grade electronics. 

Insertion Force

10-30 N

Withdrawal Force

5-15 N

Contact Resistance

≤ 10 mΩ

Insulation Resistance

≥ 1,000 MΩ

Voltage Withstand

500 V to 1,000 V (depending on application)

Temperature Range

-40°C to +125°C

Flammability Rating

UL 94-V0 (compliant)

Mechanical Life (Cycles)

500-1,000 cycles

Shell Material

High-strength aluminum, stainless steel

Contact Material

Gold-plated copper alloy

Contact Plating Thickness

1-5 µm (depending on application)

Sealing Option

IP65, IP67, or IP68

Maximum Axial Load

100-300 N

Vibration Resistance

10-50 G (depending on specific design)

Shock Resistance

30-50 G

Technical Advantages

In complex systems where space and wiring density are critical, Hard Metric Connectors help streamline and simplify your designs. Their compact yet highly efficient design supports high pin counts while maintaining a smaller footprint. This enables easy integration into systems where space is at a premium, such as embedded systems, high-density PCB designs, and high-performance computing applications. 

Designed to meet international standards such as IEC 61076-4-101, Hard Metric Connectors are highly compatible with your existing equipment and systems. Whether integrating new components or upgrading legacy systems, these connectors ensure smooth, standardized connections across various electronic platforms. They are versatile enough to work across multiple industries, including automotive, telecommunications, and industrial control systems.

Let's Get Started

Need reliable Connectors for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Contact us

Industry Applications

Edge Computing

Robust interconnects for edge devices with high I/O throughput and low latency requirements. 

Electric Vehicles (EV)

Efficient connectors for high-power charging and battery management systems. 

Rail Transport

Reliable, vibration-resistant connectors for control systems, signaling, and trackside equipment. 

Renewable Energy

Secure connections for inverters, battery storage, and grid integration in solar and wind systems. 

Test and Measurement

Accurate, low-resistance connectors for high-precision instruments and sensors. 

Embedded Systems

Compact connectors for integration in embedded computing, IoT devices, and wearables. 

Hard Metric Connectors

Heat Resistance and Extended Lifecycle

One of the biggest concerns when selecting connectors is their ability to perform under varying thermal conditions. Hard Metric Connectors are designed to withstand high temperatures without compromising performance. Their heat-resistant properties make them ideal for applications where thermal management is crucial, such as in power electronics, automotive systems, and high-performance computing environments. 

Hard Metric Connectors offer robust protection against dust, moisture, and chemical exposure. With their sealed designs and corrosion-resistant materials, these connectors are built to survive in environments exposed to harsh elements, such as outdoor telecom towers, manufacturing plants, or marine environments. They are engineered to offer IP ratings for moisture resistance and dust ingress, ensuring longevity and reliability even in extreme conditions. 

Hard Metric Connectors

Related products

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How do Frigate’s Hard Metric Connectors ensure high mechanical strength in harsh environments?

Frigate’s Hard Metric Connectors are manufactured using precision die-casting techniques and high-strength alloys, providing enhanced mechanical integrity for extreme vibration, temperature, and pressure conditions. 

What material options does Frigate offer for Hard Metric Connectors to meet specific application needs?

Frigate provides Hard Metric Connectors made from various metals, including aluminum, zinc, and custom alloys, ensuring compatibility with high-performance and cost-sensitive applications. 

How do Frigate’s Hard Metric Connectors perform in high-frequency signal applications?

Using advanced contact design and precision die-casting processes, Frigate’s Hard Metric Connectors maintain signal integrity at high frequencies, making them ideal for telecommunications, data transmission, and high-speed computing. 

Can Frigate’s Hard Metric Connectors be customized for specific power handling requirements?

Frigate offers customizable Hard Metric Connectors designed for high-current and power applications. They are engineered to handle high power loads while minimizing heat generation and electrical losses. 

How does Frigate ensure the long-term durability of Hard Metric Connectors under corrosive conditions?

Frigate utilizes corrosion-resistant coatings and alloys in its Hard Metric Connectors, including nickel-plated brass and aluminum. These materials offer superior protection against environmental factors and effectively resist moisture, salt, and chemicals. 

What manufacturing capabilities does Frigate use to produce high-precision Hard Metric Connectors?
  • Precision die-casting and CNC machining for tight tolerances. 
  • Automated inspection systems ensure consistent quality. 
  • Strict in-process quality control for reliable performance. 
  • Supports both high-volume and custom production runs. 
How does Frigate support OEMs and system integrators with customized Hard Metric Connector designs?
  • Direct collaboration with OEM engineering teams. 
  • Assistance with pin layout, current capacity, and materials. 
  • Rapid prototyping and validation testing support. 
  • Connector redesign for legacy systems and compact PCB layouts. 
What quality assurance processes does Frigate follow for Hard Metric Connector production?
  • Multi-stage inspection during manufacturing. 
  • Testing for contact resistance and insertion forces. 
  • Validation against industry and customer specifications. 
  • Batch verification for consistent connector performance. 
How does Frigate optimize Hard Metric Connectors for high-power and high-density applications?
  • Optimized contact geometry to reduce electrical loss. 
  • Supports high pin density designs. 
  • Uses high-conductivity copper alloys and precision plating. 
  • Designed for dense PCB architectures and modular systems. 
How does Frigate ensure reliable supply and scalable production for Hard Metric Connectors?
  • Scalable manufacturing capacity for varying volumes. 
  • Integrated supply chain for stable material sourcing. 
  • Planned production scheduling for timely delivery. 
  • Continuous engineering and technical support. 
Get Clarity with Our Manufacturing Insights
Precision Handling of Big Projects with Large CNC Machining Services 
When it comes to large, complex projects, precision and accuracy are critical. Companies often face challenges...
How to Avoid Common Failures in Low-Voltage Lighting Transformers
Low-Voltage Lighting Transformers serve as a foundational component in modern outdoor and architectural...
Forged vs Cast Body Selection in Custom Ball Valves for High Pressure Oil and Gas Applications 
High pressure oil and gas procurement needs valve body selection that supports approval speed,...
How to Optimize Your CAD Design for CNC Machining (Machining DFM Tips)
Every CNC-machined part starts as a CAD model—but not every design is built for real-world production....
The Future of Forging - Innovative Techniques for Industries 
Are you struggling with inconsistent product quality, high waste, or expensive manufacturing processes?...
Export Packaging Considerations in Contract Sheet Metal Production for D2C Brands 
Global cross-border eCommerce continues to expand at double-digit rates. International D2C shipments...
How to Choose CNC Machining Services for Precision Components?
Precision instruments demand an exceptional level of dimensional accuracy, stability, and performance...
Quality Standards in Electrical Panel Sheet Metal Fabrication for Power Distribution 
Electrical power distribution systems support manufacturing plants, data centers, hospitals, rail...
From Utility Systems to Rooftop Inverter Transformers - A Complete Configuration Guide
Rooftop solar systems and utility-scale power generation require precise energy conversion to ensure...
The Role of Cost-Effective EI Transformers in Industrial Power Supply
Electricity drives every industrial process, from running conveyor belts to powering robotic arms. The...

We'd love to Manufacture for you!

Submit the form below and our representative will be in touch shortly.

LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

  • Bhilai
  • Chennai
  • India
  • Germany
Become a Frigatian
Become a Supplier

GENERAL ENQUIRIES

Linkedin Facebook Instagram Youtube X-twitter
Get Quote
Support All File Formats Including - STEP | STP | SLDPRT | STL | DXF | IPT | X_T | X_B | 3DXML | CATPART | PRT | SAT | 3MF | JT files
  • Let's Connect

LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Other Locations

  • Bangalore
  • Chennai
  • India
  • Germany
Become a Frigatian
Become a Supplier

GENERAL ENQUIRIES

  • +91 96778 64606
  • manufacture@frigate.ai
Linkedin Facebook Instagram Youtube X-twitter

Get Your Quote Now

New Get Quote form

Hard Metric Connectors

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Get Latest Price

Get Price Form

Hard Metric Connectors

Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Get Latest Price

Get Price Form