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EV Charging Cables Assemblies

Our EV charging cables assemblies are designed for high-speed, efficient power transfer, ensuring your vehicles charge quickly and effectively. Whether you’re at a public charging station or in a private setting, our cables minimize energy loss, optimizing charging times and enhancing user convenience. 

Conductor Material

Copper (Bare or Tinned)

Conductor Stranding

Multi-strand (Typically 7/10/19 strands)

Voltage Rating

600V to 1000V (depending on application)

Current Rating

Up to 250A (for DC fast charging)

Insulation Material

Thermoplastic Elastomer (TPE), Cross-linked Polyethylene (XLPE)
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Product Description

EV charging cables must endure a variety of environmental conditions. Our cables are built to withstand harsh weather elements like extreme temperatures, UV exposure, and moisture, making them perfect for outdoor use in any climate. With reinforced insulation and robust shielding, they offer exceptional longevity, reducing the need for frequent replacements and minimizing downtime. 

Insulation Resistance

Thermoplastic Elastomer (TPE), Cross-linked Polyethylene (XLPE)

Jacket Material

UV-resistant Thermoplastic Elastomer (TPE), Polyvinyl Chloride (PVC)

Jacket Thickness

2.5 mm to 3.5 mm (depending on cable size)

Temperature Range

-40°C to +90°C (Operational), -40°C to +125°C (Short-term)

Flame Retardancy

UL VW-1, IEC 60332-1-2, Class A (self-extinguishing)

Shielding

Copper braiding or foil shield for EMI protection

Connector Type

Type 1, Type 2, CHAdeMO, CCS (Combo)

Power Rating

Up to 50 kW (Level 3 Charging, DC fast charging)

Environmental Rating

IP67 (Waterproof and dustproof)

Certification

UL, CE, IEC 62196, ISO 9001, RoHS

Technical Advantages

Safety is paramount in electrical systems, especially for EV charging. Our cables feature multiple layers of safety protection, including overcurrent, overvoltage, and short-circuit protection, ensuring safe and reliable charging. The cables’ quality materials also prevent the risk of electric shock and fire hazards, giving you peace of mind with every charge. 

One of the main concerns for EV charging cables assemblies users is flexibility and ease of use. Our cables are engineered to offer superior flexibility, even in low temperatures, while maintaining excellent resistance to mechanical wear. This ensures cables can be easily coiled and deployed without tangling or becoming brittle. 

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Industry Applications

Public EV Charging Stations

These stations support high-power charging with robust cables, ensuring minimal energy loss and rapid charging times. 

Residential Charging Systems

Provide flexible, reliable connections for home EV charging setups, handling various voltage requirements. 

Fleet Charging Solutions

Enable efficient and safe charging for large vehicle fleets with high durability and scalability. 

Commercial Charging Installations

Provide fast-charging cables to the retail, office, and hospitality sectors, ensuring seamless vehicle connectivity. 

Automotive OEM Integration

Facilitate direct installation into electric vehicle manufacturing lines, ensuring compatibility with charging infrastructure. 

DC Fast Charging Stations

Handle high-voltage direct current (DC) power for ultra-fast charging of electric vehicles.

EV Charging Cables Assemblies

Efficient Cable Management

Efficient cable management is essential to prevent wear and tear while ensuring easy storage. Our EV charging cables assemblies have integrated strain relief and protective features that prevent pinching and abrasions. This extends the cable’s lifespan and enhances ease of handling, making it a hassle-free solution for commercial and residential charging setups. 

We understand that different charging environments require different specifications. We offer customizable cable lengths, connector types, and insulation materials. This ensures that your unique installation needs are met, whether it’s for public charging stations or private commercial applications. 

EV Charging Cables Assemblies

Related products

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure the durability of its EV charging cables under extreme weather conditions?

Frigate uses advanced insulation materials like UV-resistant thermoplastic elastomers (TPE) and cross-linked polyethylene (XLPE). These materials offer high resistance to temperature extremes, moisture, and UV exposure, ensuring the cables perform reliably in harsh environmental conditions. 

What safety features are integrated into Frigate's EV charging cables to prevent electrical hazards?

Frigate’s cables incorporate multi-layered protection, including overcurrent protection, short-circuit prevention, and grounding mechanisms. These features ensure safe power transfer by mitigating risks of electrical shock, fires, or damage to the vehicle’s charging system. 

How does Frigate handle high-power charging requirements in DC fast-charging cables?

Frigate’s DC fast-charging cables are designed to support high current capacities (up to 500A). They are engineered with thicker gauge conductors to reduce resistance and prevent overheating, ensuring fast and efficient power delivery to the EV. 

How does Frigate ensure compatibility with various EV models and charging standards?

Frigate designs its EV charging cables assemblies to be compatible with international charging standards such as IEC 62196, Type 1, Type 2, and CHAdeMO connectors. These cables support different voltage levels and charging protocols, ensuring universal compatibility across EV models. 

What testing processes does Frigate use to guarantee the performance and reliability of its EV charging cables?

Frigate rigorously tests its EV charging cables assemblies for parameters such as current-carrying capacity, insulation resistance, mechanical strength, and thermal stability. Testing includes real-world simulations, stress tests, and compliance with safety standards like UL and IEC. 

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

  • Bhilai
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  • India
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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Other Locations

  • Bangalore
  • Chennai
  • India
  • Germany
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Become a Supplier

GENERAL ENQUIRIES

  • +91 96778 64606
  • manufacture@frigate.ai
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EV Charging Cables Assemblies

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Get Latest Price

Get Price Form

EV Charging Cables Assemblies

Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Get Latest Price

Get Price Form