Forging Production Plant

Open-die, closed-die, and press forging offered for high-strength parts built for demanding duty cycles.  

About

Forging manufacturing facility with capability to produce carbon steel and alloy steel forgings for medium-duty and heavy-duty applications. Operations are supported by controlled heating, forming, heat treatment, machining, and inspection processes to meet mechanical and dimensional requirements. Running 24 furnace heats daily across 25,000 sq.ft with three forging units spanning 8–12 MT hammer capacity. 

Capabilities

Forged component production covering open-die, closed-die, and press forging routes based on component geometry and load requirements. 

Post-forging machining support to achieve final dimensional accuracy and interface readiness. 

Facility
3 Forging Units
Steam and mechanical hammer setups
8–12 MT
Forging hammer capacity range
4 Furnaces
Oil-fired billet heating furnaces
600 Tons / Year
Installed forging output capacity
25,000 Sq.ft
Manufacturing floor area
10 MT
Material handling crane capacity
Forging Production Plant (2)
Forging Production Plant (4)
Forging Production Plant (3)
Forging Production Plant
DFM
Forging Feasibility Review

Component geometry, draft, grain flow, and forging route evaluated at enquiry stage. 

Heat Treatment Planning

Normalized, quenched, and tempered cycles defined based on grade and application needs. 

Order Execution

Daily forging operations

2
Shifts

Planned furnace loading cycles

24
Heats / Day

Typical order execution window

3–5
Weeks
Materials
Carbon Steel
Alloy Steel
Industry

Automotive

Oil & Gas

Industrial Machinery

Railway

New Energy

Mining

Picture of Automotive

Automotive

Picture of Industrial Machinery

Industrial Machinery

Picture of New Energy

New Energy

Picture of Oil & Gas

Oil & Gas

Picture of Railway

Railway

Picture of Mining

Mining

Tolerance

ISO 8062 CT9–CT10

Typical as-forged tolerance grade

±0.40–0.80 mm

As-forged dimensional variation

Ra 6.3–12.5 µm

Typical forged surface finish

±0.03 mm

Post-machined feature tolerance
Quality Testing

Chemical Analysis

Spectro analysis performed to verify material composition against specified steel grades before and after forging. 

Mechanical Testing

Tensile strength, impact, and hardness tests conducted to validate mechanical properties post heat treatment. 

Non-Destructive Testing

Magnetic particle and ultrasonic testing supported for defect detection in critical forged components. 

Compliances

ISO 9001:2015

Quality management system governing forging and machining operations 

Post Processing

Shot Blasting

Scale removal 

Rust Protection

Transit coating 

Grinding

Flash correction 

Fettling

Edge cleanup 

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Anodizing

Corrosion protection

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Rust Protection

Transit coating 

Picture of Grinding

Grinding

Flash correction 

Picture of Fettling

Fettling

Edge cleanup 

We'd love to Manufacture for you!

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

Get Your Quote Now

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