Reliable Power Systems & Critical Infra Components
From corrosion-resistant samples to fully integrated high-pressure and high-voltage assemblies, Frigate delivers API, IEC, and NACE-compliant performance with unmatched agility in volatile project cycles.
- Precision Machining for High-Pressure Systems
- Corrosion & Fatigue-Resistant Structural Assemblies
- Turnkey Electromechanical Integration & Box Builds
End-to-End
Energy Capabilities
We scale energy hardware from samples to field deployment through robust material selection, precision fabrication, and vertically integrated assembly.
Manufacturing Solutions Across the Energy Spectrum
Frigate supplies durable, high-integrity components for traditional and emerging energy sectors, prioritizing environmental resilience, compliance, and reliability.
Sustainable Power Systems & Infrastructure Components
Delivering precision-engineered green tech components for wind, solar, and hydro, built for lightweight strength, fatigue resistance, and fast deployment.
Integrated Solutions for Operational Resilience
From pressure containment to high-voltage integration, Frigate provides complete manufacturing support built for modern energy projects.
Valve Blocks, Manifolds & Flow Control Assemblies
Engineered for zero-leak performance under extreme pressure and corrosive media.
Thermal Management & Enclosure Solutions
Heat sinks, cooling plates, and structural battery/storage housings for efficiency and safety.
Ruggedized Electrical Enclosures & Supports
Weatherproof cabinets, busbar systems, and seismic-rated structural frames.
Skids, Frames & Heavy-Duty Bases
Modular platforms engineered for transport, installation, and long-term vibration resistance.
Wiring Harnesses, PDUs & Control Panels
Fully integrated, high-reliability electrical sub-assemblies for harsh environments.
Specialty Interfaces & Wear Parts
Hard-faced components, gaskets, and trims designed for extended service life in aggressive conditions.
Proven Energy Hardware Portfolio
Discover our production capabilities in renewable power, grid, storage, and electrical assemblies.
Industrial Infrastructure Scaled for Energy Projects
We optimize multi-shift operations, heavy-duty assets, and certified redundancy to meet aggressive energy project schedules and stringent industry requirements.
Electronics
Electronics Assembly & Box Build Centre
Gujarat, India
- Fuji AIMEX 3C & Panasonic SMT Assets3 Advanced Lines
- Total PCBA Placement Capacity15,000 Units/Day
- IP-Camera Monitored Assembly Bays10 Box-Build Lines
- Automated Solder Paste & Optical Inspection Layers3D SPI & AOI
Electrical
Electronic Assembly & Magnetics Centre
Bangalore, India
- Proven Operations30+ Years
- Magnetics & EMS Assembly Sites2 Full Facilities
- Low-to-Medium Volume Production ModelHigh-Mix Portfolio
- ERP End-to-End Production TraceabilitySAP Business One
Machining
Precision CNC Machining & Tooling Hub
Bangalore, India
- Workpiece Size1025×600×600 mm
- Critical Dimension Tolerance±0.005 mm
- Spindle Speed Capacity18,000 RPM
- CMM Inspection Envelope1200×1000 mm
Casting
Multi-Process Aluminium Die Casting Facility
Coimbatore, India
- Press Tonnage Capacity400 Tons Max.
- Achievable Wall Thickness Limit0.2 mm Min.
- Shot Weight Operational Range12 g – 7 kg
- Total Plant Capacity30,000 Shots/Month
HPDC
High-Pressure Die Casting Centre
Coimbatore, India
- Heavy Clamping Force350 Tons Max.
- Multi-Step Injection ControlTOYO BD-V7EX
- Reduced-Pressure Porosity Testing0–700 mmHg
- In-House Melt Chemistry AnalysisOES Spectrometry
Sheet Metal
Sheet Metal Fabrication Unit
Bangalore, India
- Press Brake Bending Length3,000 mm Max.
- Laser Cutting Bed1500×3000 mm
- Lathe Turning Length Capacity2,000 mm Max.
- Available Spindle Capacity3,000 Hours/Month
Safety-Critical Manufacturing Standards
Frigate maintains rigorous frameworks aligned with global energy benchmarks for zero-defect performance in regulated environments.
ISO 9001:2015
Comprehensive quality management across controlled production workflows.
API & ATEX Alignment
For pressure, corrosion, and hazardous area compliance in regulated energy environments.
Full Traceability
Material and process traceability supporting operator audits and asset integrity programs.
Material Verification and Production Data
Every energy batch is digitally tracked end-to-end for full regulatory, operator, and EPC audit readiness.
Download the complete technical overview
Get instant DFM guidelines, specs, and component portfolios for renewable, storage, and grid projects.
Energy
DFM for High-Performance Energy Components
We perform thorough pre-production DFM reviews evaluating pressure, thermal, fatigue, and material factors.
- Thread & Sealing Optimization: Optimizing threads and gaskets for zero-leak performance under extreme conditions.
- Flow & Thermal Simulation: Simulations identify and correct thermal and fluid inefficiencies.
- Structural Stack & GD&T Analysis: Tolerance and GD&T validation ensure accurate assembly across multi-material systems.
- GD&T Validation
- Pressure/Thermal Review
- Material & Traceability Mapping
Project-Aligned Production Timelines
Structured phases designed to sync with EPC schedules and energy deployment cycles.
| Phase | Low-Complexity | Medium-Complexity | High-Complexity Assemblies | Continuous Supply |
|---|---|---|---|---|
|
DFM & Tooling Kickoff
|
3–6 Days | 8–14 Days | 15–25 Days | Geometric Freeze |
|
Prototyping & Testing
|
6–10 Days | 12–20 Days | 20–35 Days | Qualification Batches |
|
Validation & Pilot
|
4–7 Days | 6–12 Days | 10–18 Days | Statistical Sampling |
|
Commercial Ramp
|
12–18 Days | 18–28 Days | 25–40 Days | JIT / Scheduled Releases |
*Note: Lead-time ranges are indicative and subject to exact material availability, project-specific compliance requirements, and total contracted volume.
Proprietary Energy IP Protection
Your designs and project data are fully secured using NDAs, role-based access, end-to-end encryption, air-gapped storage, and immutable audit logs.
Legal & Confidentiality Boundaries
- Contractual NDA Enforcement
- Proprietary Data Ownership
- Segmented Evaluation Isolation
Perimeter & Access Control
- Role-Based Authentication
- Multi-Signoff Approvals
- Restricted Shop-Floor Terminal Access
Cryptographic Transmission Protocols
- End-to-End Encrypted File Transfer
- Air-Gapped Local Repositories
- Redundant Secure Off-Site Backups
Lifecycle Drawing Governance
- Automated Revision Lock Control
- Immutable Digital Footprint Auditing
- Full Compliance Audit Readiness
SYSTEM COMPLIANCE SAMPLE
Standardized Traceability Verification
Commissioning-Ready Deliverables
Shipments include full Manufacturing Data Packages with all processing histories, test records, and certificates.
End-to-End Production Routing
Complete manufacturing traceability and machine logs across all facilities.
EN 10204 Type 3.1 Reports
Certified mill test reports link finished components to their heat numbers, mechanical properties, and chemistry.
NDT & Integrity Records
NDT inspection reports confirming structural soundness.
CMM & GD&T Validation
CMM data, tolerance reports, and GD&T for critical interfaces.
Hydrostatic & Performance Records
Signed QC, leak, and validation logs.
CoC & Release Documentation
Signed Certificate of Conformance (CoC).
Field-Durable Surface Finishing & Treatments
We provide specialized energy-grade coatings for corrosion and wear resistance in harsh environments.
Polyurethane Coatings
Thick-film FBE & polyurethane coatings for industrial infrastructure.
Chemical Passivation
ASTM-Compliant Stainless Passivation.
Surface Pretreatment
Surface prep, including shot peening and blasting, to boost fatigue and adhesion.
Hard Anodizing
MIL-spec hard anodizing and ceramic coatings for high-wear components.
Electroless Nickel Plating
Wear-resistant ENP & Stellite hardfacing for critical valve interfaces.
Heat Treatment
Solution annealing & controlled stress relieving.
- OPERATIONAL PROOF
Proven Execution in Energy Projects
- Accelerated domestic sourcing
- Achieved stringent NACE / API / IEC finishes
- Reduced lead times
Our production facilities operate under ISO 9001:2015 with full alignment to API, NACE MR0175/ISO 15156, IEC, ATEX, IECEx, and UL standards. We provide complete compliance documentation tailored to renewable energy, power transmission, and energy storage projects.
Yes. We offer true vertical integration under one contract. Our teams simultaneously manufacture structural components, enclosures, and high-reliability electrical assemblies — including custom power wiring harnesses, high-voltage cable assemblies, and precision inductors for Battery Energy Storage Systems (BESS).
Yes. We have successfully delivered high-reliability LCM and ECM inductors, thermal management enclosures, busbar assemblies, and structural skids for large-scale BESS deployments. Our components are engineered for high-cycle performance, thermal stability, and seamless integration into containerized and utility-scale storage solutions.
We apply strict NACE-compliant material selection, full EN 10204 Type 3.1 traceability, and specialized post-processing (FBE coatings, hard anodizing, stress relief, etc.). All critical components undergo rigorous electrical, thermal, vibration, and endurance testing before shipment.
We regularly process high-strength structural alloys optimized for weight, thermal conductivity, and structural stress. This includes machining specialized aluminum grades like A7056-T6, executing high-volume HPDC with ADC12 and A380, and pouring GDC components using LM25 and A356, all utilizing controlled machining toolpaths and strict melt chemistry monitoring.
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LOCATIONS
Registered Office
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
Other Locations
- Bhilai
- Chennai
- India
- Germany
GENERAL ENQUIRIES
- Let's Connect
LOCATIONS
Registered Office
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
Other Locations
- Bangalore
- Chennai
- India
- Germany
GENERAL ENQUIRIES
- +91 96778 64606
- manufacture@frigate.ai