Forging Operations Facility

Supplying closed-die and ring forgings with controlled heating, forming, machining, and finishing support. 

About

Forging manufacturing facility capable of producing carbon steel and alloy steel forgings for medium to heavy-duty applications. Operations are supported by in-house heating, forming, machining, and inspection setups. Spanning 40,000 sq.ft with 3 steam hammers, 4 oil-fired furnaces, and ring rolling capability up to 2,500 mm diameter, the facility handles forgings up to 25 MT. 

Capabilities

Hot forging and ring rolling operations designed to achieve refined grain structure and strength-critical profiles. 

Secondary machining operations performed to achieve dimensional readiness for assembly and fitment. 

Facility
3
Steam Hammers
12 MT
forming capacity each
Up to 2500 mm
ring diameter
4
Oil-Fired Furnaces
25 MT
Maximum forged component weight
40,000 Sq.ft
Covered shop floor area
Forging Operations Facility (2)
Forging Operations Facility (3)
Forging Operations Facility
Forging Operations Facility (4)
DFM
Forging Feasibility Review

Assessment of billet size, die design, and forging sequence 

Heat Treatment Planning

Grade-specific heat cycles defined for strength and durability 

Order Execution

Daily forging operations

2
Shifts

Typical forging lead window

8–10
Weeks

Controlled billet heating cycle

24
Hrs
Materials
Carbon Steel
Alloy Steel
Industry

Automotive

Oil & Gas

Industrial Machinery

Power Generation

New Energy

Mining

Picture of Automotive

Automotive

Picture of Industrial Machinery

Industrial Machinery

Picture of New Energy

New Energy

Picture of Oil & Gas

Oil & Gas

Picture of Power Generation

Power Generation

Picture of Mining

Mining

Tolerance

ISO 8062

Forging dimensional standard

±1.5–3.0 mm

Typical forging tolerance range

Ra 12.5–25 µm

As-forged surface finish

±0.05 mm

Machined feature tolerance
Quality Testing

Chemical Analysis

Spectro-based verification ensures alloy chemistry compliance before and after forging. 

Mechanical Testing

Tensile, hardness, and impact testing validate forged material strength and ductility. 

Dimensional Inspection

In-process and final inspection ensures forging geometry consistency and machining readiness. 

Compliances

ISO 9001:2015

Quality management system for forging operations and inspection controls 

Post Processing

Heat Treatment

Mechanical conditioning 

Rust Protection

Transit safety 

Shot Blasting

Scale removal 

Grinding

Profile correction 

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Anodizing

Corrosion protection

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Rust Protection

Transit safety 

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Shot Blasting

Scale removal 

Picture of Grinding

Grinding

Profile correction 

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

Get Your Quote Now

New Get Quote form