Heating Element Manufacturing Facility

Supplying engineered heating elements designed for stable thermal performance and industrial reliability. 

About

Heating element manufacturing facility capable of producing mineral-filled and sheathed heating elements, supported by in-house tooling, testing, and assembly operations. Backed by 50+ years of domain experience across an 85,000 sq.ft floor, the facility runs three parallel production cells with fully and semi-automatic winding machines, delivering tubular, cartridge, and immersion heater variants up to 800°C for industries spanning food processing, medical equipment, and renewable energy systems. 

Capabilities

Production of electrical heating elements for industrial, commercial, and specialized thermal applications. 

Facility
85,000 Sq.ft
Manufacturing floor area
Fully and Semi-Automatic
Element winding and assembly machines
200 Amps
In-house electrical test capacity
12+ Fixtures / Month
Fixture and assembly tooling
6+ R&D Trials / 30 Days
Product and material development
3 Production Cells
Parallel element production setups
Availability

Prototype, Batch and Volume

3
Output Modes

Standard production turnaround

7–14
Days

Capacity planning cadence

12
Cycles / Year
Materials
Nichrome Alloys
Nichrome Alloys
Stainless Steel - IMG
Stainless Steel Sheaths
Ceramic Insulators
Ceramic Insulators
Industry
Picture of Industrial Heating Equipment

Industrial Heating Equipment

Picture of HVAC Systems

HVAC Systems

Picture of Process Equipment

Process Equipment

Picture of Food and Dairy Processing

Food and Dairy Processing

Picture of Medical Equipment

Medical Equipment

Picture of Renewable Energy Systems

Renewable Energy Systems

Quality Testing

Electrical Testing

Resistance, insulation, and load checks ensure safe element operation. 

Thermal Validation

Temperature rise and stability testing under controlled conditions. 

Dimensional Inspection

Length, sheath diameter, and termination accuracy verification. 

Compliances

ISO 9001:2015

Quality management system 

ISO 14001:2015

Environmental management system 

ISO 45001:2018

Occupational health & safety 

Our Product
Tolerance

Up to 800°C

Continuous operating temperature

±5%

Power output tolerance

Up to 240V / 415V

Voltage configurations

Custom Lengths

Application-specific sizing
Post Processing
Picture of Thread Rolling

Thread Rolling

Mechanical forming 

Picture of Surface Finishing

Surface Finishing

Protective coating 

Picture of Marking and Identification

Marking and Identification

Product traceability 

DFM
Application Feasibility Review

Heating load, watt density, and operating conditions evaluated. 

Fixture and Assembly Design

Custom fixtures developed to support repeatable production. 

 

We'd love to Manufacture for you!

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

Get Your Quote Now

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