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Tubular Heating Elements

Choosing heating elements for varied manufacturing tasks can run into issues like poor performance or frequent replacements that raise costs and slow production. Our Tubular Heating Elements are designed to solve these problems, delivering flexible, dependable heating for a wide range of industrial and commercial uses. 
 

Heating Element Material

Nickel-Chromium (NiCr) alloy or Stainless Steel (Grade 304/316) for reliable heat output

Sheath/Outer Material

Stainless Steel (SS 304/316), Incoloy, or Copper for application-specific durability

Voltage Rating

110 V – 240 V (single-phase); up to 480 V (three-phase) for industrial applications

Power Rating

100 W to 30 kW, scalable based on application and element length

Temperature Range

0°C to 650°C, depending on sheath material and application (e.g., air, liquid, surface)
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Product Description

Mismatched heating elements or weak materials can cause uneven warmth and constant repairs across different applications. Our tubular elements address these concerns with customizable shapes like straight or U-bends and tough sheaths such as stainless steel or copper. 

Heat-Up Time

3 to 15 minutes to reach target temperature, depending on power and medium

Watt Density

5 W/in² to 60 W/in², customizable based on heating medium and safety requirements

Insulation Material

Magnesium Oxide (MgO) for high-temperature insulation and electrical safety

Corrosion Resistance

Moderate to high resistance to moisture, mild chemicals, and air exposure; material-dependent

Dimensions

Length – 150 mm to 3000 mm; Diameter – 6 mm to 20 mm (customizable per design)

Shape/Configuration

Straight, U-shaped, W-shaped, or custom bends; adaptable to specific heating needs

Current-Carrying Capacity

1 A to 80 A, depending on power rating and conductor sizing

Heat Transfer Method

Conduction (direct contact) or Convection (air/liquid heating); versatile for use

Mounting/Fitting Type

Threaded fittings, flanges, clamps, or custom brackets; suits various installations

Safety Features

Overheat protection (optional thermal cutoff), grounded sheath, sealed terminals

Standards Compliance

Meets or exceeds UL 1030, IEC 60335-1, EN 60519-1 (electric heating), EN 60204-1 (electrical safety), and ASME B31.3 standards

Technical Advantages

Varied heating tasks need elements that fit well and stay strong over time. Our tubular heating elements offer power up to 30 kW and shapes tailored to your setup, from small tanks to large ovens. 

Reliable heating matters as much as flexibility in everyday manufacturing. These elements heat up in 3-15 minutes and include options like overheat protection, ensuring safe, consistent performance across uses. 

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Industry Applications

Oven Manufacturing

Powers baking or curing ovens, delivering even heat for consistent product quality in food or industrial settings. 

Water Heating Systems

Supports boilers or tanks, providing reliable warmth for hot water in commercial or process applications. 

Air Heating Units

Integrates into dryers or HVAC systems, ensuring steady air warmth for manufacturing or comfort needs. 

Plastic Molding

Heats molds or extruders, maintaining precise temperatures for shaping plastic components efficiently.

Packaging Equipment

Drives heat sealing machines, offering uniform heat for fast, secure packaging in production lines. 

Medical Device Production

Warms sterilization units, supplying dependable heat for safe, effective equipment manufacturing. 

Versatile Heating for Any Task

 Installing heating elements shouldn’t add extra costs or delays to your systems. Our tubular heating elements come with mounting options like flanges or clamps, making them easy to fit into tight spots or open spaces.

Weak heating elements can struggle in multiple applications, leading to uneven results and interruptions. Our tubular elements are built to handle air, water, or surfaces with steady warmth every time. 

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Having Doubts? Our FAQ

Check all our Frequently Asked Question

How do your heating elements improve product quality in manufacturing?

Our elements come in shapes like straight, U-bends, or custom curves, working for air, water, or surface heating with power up to 30 kW. This flexibility means your systems can handle varied jobs without needing multiple types of heaters.

How do your heating elements improve product quality in manufacturing?

With even heat distribution and options like stainless steel sheaths, our elements ensure consistent temperatures across ovens, molds, or tanks. This precision boosts the quality of your finished goods, helping you meet client standards reliably.

Can your heating elements heat up quickly for fast-paced production?

Yes, they reach target temperatures in 3-15 minutes, depending on the job, letting you start processes without long waits. This speed keeps your manufacturing on schedule, even when timelines are tight.

How do your elements simplify sourcing for multiple applications?

With options for flanges, clamps, and sizes from 150 mm to 3000 mm, our tubular heating elements fit ovens, tanks, or dryers with ease, reducing the need for extra suppliers. This versatility saves sourcing persons time and effort in finding the right fit. 

What’s the advantage of choosing your elements for small-batch runs?

Their scalable power from 100 W to 30 kW and quick setup make them ideal for short production cycles, offering steady heat without overcomplicating your setup. This efficiency helps you meet client demands fast and cost-effectively.

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

  • Bhilai
  • Chennai
  • India
  • Germany
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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

  • Bangalore
  • Chennai
  • India
  • Germany
Become a Frigatian
Become a Supplier

GENERAL ENQUIRIES

  • +91 96778 64606
  • manufacture@frigate.ai
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Tubular Heating Elements

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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Tubular Heating Elements

Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Get Latest Price

Get Price Form