Sand Casting Facility

Supplying ferrous and non-ferrous cast components supported by in-house testing, machining, and finishing capabilities. 

About

Grey iron, SG iron, and carbon steel castings are produced in this foundry for machinery, agriculture, construction, and energy sector equipment. The plant operates induction melting furnaces and sand moulding lines capable of casting parts up to 1,500 kg, with annual capacity reaching 3,000 tons. Operations extend beyond moulding to include fettling, shot blasting, grinding, and CNC machining for critical interfaces and assembly surfaces. 

Capabilities

Ferrous casting capability covering sand and no-bake moulding processes. 

Post-casting machining for functional and mating features. 

Facility
18,000 Sq.ft
Manufacturing facility area
3,000 Tons / Year
Installed casting capacity
1,500 Kg
Maximum single-piece weight
2 Furnaces
Induction melting units
1 Casting Processes
Sand moulding
1 Machining Cell
Post-casting machining
Sand Casting Facility
Sand Casting Facility (4)
Sand Casting Facility (3)
Sand Casting Facility (2)
DFM
Casting Feasibility Review

Wall thickness, parting line, and mouldability assessed prior to production. 

Machining Planning

Machining allowances and datum surfaces defined during process planning. 

 

Order Execution

Daily production operations

2
Shifts

Order quantity range

200–4,000
Units

Capacity allocation cadence

10
Cycles / Year
Materials
Grey Iron
SG Iron
Carbon Steel
Industry

Construction

Industrial Machinery

Marine

Automotive

Agricultural

Oil & Gas

Picture of  Construction

Construction

Picture of Marine

Marine

Picture of  Agricultural

Agricultural

Picture of  Industrial Machinery

Industrial Machinery

Picture of Automotive

Automotive

Picture of Oil & Gas

Oil & Gas

Tolerance

CT8–CT10

Typical as-cast tolerance

±0.30–0.60 mm

As-cast dimensional range

Ra 6.3–12.5 µm

Surface finish range

±0.03 mm

Machined tolerance
Quality Testing

Chemical Analysis

Spectrometer testing validates melt chemistry against specified material grade requirements.

Sand Testing

Mould sand properties monitored to maintain consistency in casting surface and integrity. 

Hardness Testing

Hardness checks confirm material strength and suitability for load-bearing applications. 

 

Compliances

ISO 9001:2015

Quality management system

Post Processing

Shot Blasting

Surface cleaning 

Grinding

Dimensional correction

Fettling

Riser removal

Picture of Anodizing

Anodizing

Corrosion protection

Picture of Grinding

Grinding

Dimensional correction

Picture of Fettling

Fettling

Riser removal

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

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