Iron Casting Facility

Manufacturing ductile iron castings for automotive and machinery sectors. 

About

Iron casting operations producing grey iron and SG iron components for machinery, automotive, and infrastructure equipment. The foundry operates with cupola melting and green sand moulding systems across a 30,000 sq.ft plant, delivering 5,500 tons annual output. Production covers mould preparation, pouring, cooling, fettling, and machining of mounting or interface features where required. 

Capabilities

Grey and ductile iron casting using green sand moulding for structural components. 

Machining support provided for mounting faces and functional features. 

Facility
30,000 Sq.ft
Plant area
5,500 Tons / Year
Casting capacity
800 Kg
Component weight limit
2 Cupola Furnaces
Melting units
1 Sand Plant
Mould preparation
1 Inspection Lab
Quality testing
Iron Casting Facility
Iron Casting Facility (4)
Iron Casting Facility (3)
Iron Casting Facility (2)
DFM
Casting Feasibility

Mould design and draft angles evaluated for defect-free casting. 

Machining Review

Critical dimensions identified for post-casting machining. 

 

Order Execution

Daily operations

2
Shifts

Order volumes

500–10,000
Units

Scheduling model

10
Cycles / Year
Materials
Grey Iron
SG Iron
Industry

Railways

Industrial Machinery

Mining

Automotive

Construction Equipment

Agricultural

Picture of  Railways

Railways

Picture of  Mining

Mining

Picture of  Construction Equipment

Construction Equipment

Picture of Industrial Machinery

Industrial Machinery

Picture of Automotive

Automotive

Picture of  Agricultural

Agricultural

Tolerance

CT9–CT11

As-cast tolerance

±0.40–0.80 mm

Dimensional range

Ra 12.5 µm

Surface finish

±0.05 mm

Machined tolerance
Quality Testing

Chemical Analysis

Chemical composition verified to maintain iron grade consistency. 

Sand Testing

Sand strength and moisture levels monitored before mould preparation. 

Hardness Testing

Hardness checks ensure mechanical strength of iron castings. 

 

Compliances

ISO 9001:2015

Quality management system

Post Processing

Shot Blasting

Surface cleaning 

Fettling

Riser removal

Painting

Corrosion protection

Picture of Anodizing

Anodizing

Corrosion protection

Picture of Fettling

Fettling

Riser removal

Picture of Painting

Painting

Corrosion protection

We'd love to Manufacture for you!

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

Get Your Quote Now

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