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Short-Barrel Copper Lugs

Struggling to find connections that are compact yet tough enough for tight electrical setups? Our Short-Barrel Copper Lugs deliver balanced power management with a conductor size range of 0.5 mm² to 150 mm², keeping your systems efficient without the bulk of oversized options. 

Material Composition

High-conductivity electrolytic copper

Conductor Size Range

0.5 mm² to 150 mm² (AWG 20 to 300 MCM), customizable upon request

Current Carrying Capacity

30 A to 600 A, depending on conductor size and ambient conditions

Dimensions

Length: 15 mm to 60 mm; Barrel diameter: 4 mm to 20 mm; Stud hole: 4 mm to 10 mm (customizable)

Weight

5 g to 80 g, depending on size and compact barrel length
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Product Description

Large lugs or flimsy alternatives can disrupt your design goals, adding space or failing under stress. Our short-barrel lugs solve this with a lightweight build, weighing just 5 g to 80 g, and solid performance, tailored for modern applications where every inch counts. 

Barrel Length

8 mm to 20 mm, designed for efficient crimping in space-constrained applications

Termination Type

Single-hole stud design; stud sizes from 4 mm (M4) to 10 mm (M10) for standard bolting

Crimping Compatibility

Compatible with hexagonal, indent, or circular crimping tools; manual or hydraulic options

Operating Temperature Range

-55°C to 150°C, maintaining conductivity under thermal stress

Surface Finish

Bare copper or tin-plated options, enhancing corrosion resistance and contact reliability

Voltage Rating

Up to 35 kV, suitable for low to medium voltage applications (insulation-dependent)

Tensile Strength

400 N to 2000 N, ensuring reliable mechanical stability for smaller conductors

Environmental Resistance

IP54 rating; resists oxidation and moisture in controlled indoor/outdoor environments

Standards Compliance

Conforms to IEC 61238-1, UL 486A-486B, and RoHS for safety and performance

Installation Method

Crimp-on or solderable; compatible with standard crimping tools

Conductor Compatibility

Supports stranded or solid copper conductors (Class B to Class K), ideal for smaller wires

Technical Advantages

Our short-barrel copper lugs manage currents from 30 A to 600 A, offering versatile power delivery for both small and demanding systems. With barrel lengths of 8 mm to 20 mm and crimping compatibility with hexagonal or indent tools, they maximize connection strength without extra bulk. 

Options like bare copper or tin-plated surface finishes fend off oxidation (IP54 rating) and moisture. That protection keeps your setups running smoothly, cutting maintenance in varied or harsh conditions.

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Industry Applications

Consumer Electronics

Secures wiring in TVs or speakers, keeping circuits tight and reliable. 

Aerospace Panels

Joins cables in avionics, balancing space for consistent power flow. 

Electric Vehicles

Connects battery lines, supporting efficiency in compact designs. 

Handheld Tools

Fastens motor wiring in drills, enhancing durability in small builds. 

Smart Home Systems

Links sensors or switches, ensuring steady power in tight spaces. 

Automation Controls

Protects circuits in small PLCs, enabling precision in compact setups. 

Short-Barrel Copper Lugs

Connections Tailored for Progress

Your projects demand lugs that won’t hinder innovation. Our short-barrel copper lugs, with tensile strength from 400 N to 2000 N, use crimp-on or solderable methods to fit seamlessly into your builds. 

Electrical complexity shouldn’t force you into oversized compromises. Operating from -55°C to 150°C with voltages up to 35 kV, our lugs give you performance and agility, meeting IEC 61238-1 and UL 486A-486B standards. 

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Having Doubts? Our FAQ

Check all our Frequently Asked Question

How do your lugs save space in my electrical designs?

Our Short-barrel copper lugs feature a compact barrel length of 8 mm to 20 mm, ideal for tight setups. This smaller size reduces overall dimensions, fitting easily into crowded panels or devices. As a result, you maintain efficiency without sacrificing space.

What current levels can Frigate’s lugs support in my systems?

Our lugs handle currents from 30 A to 600 A, perfect for small to medium power needs. Their high-conductivity copper ensures steady performance, even in compact applications. Thus, they suit lighter-duty setups without compromising reliability. 

Are your lugs strong enough for repeated use?

With tensile strength from 400 N to 2000 N, these lugs hold conductors securely over time. Plus, their design supports stranded or solid copper wires, resisting wear from frequent handling. So, you get durability despite their smaller size.

How do Frigate’s lugs perform in controlled outdoor conditions?

These lugs carry an IP54 rating, protecting against moisture and oxidation in sheltered environments. For instance, bare or tin-plated finishes add extra resistance, keeping connections stable. This makes them reliable for indoor or covered outdoor use.

Why choose short-barrel over long-barrel lugs for my needs?

Short-barrel lugs are lighter, weighing 5 g to 80 g, and easier to install in confined spaces. Meanwhile, they still meet IEC 61238-1 and UL 486A-486B standards, ensuring quality for smaller loads. Therefore, our short-barrel lugs offer cost-effective strength where long barrels aren’t needed.

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

  • Bhilai
  • Chennai
  • India
  • Germany
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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

  • Bangalore
  • Chennai
  • India
  • Germany
Become a Frigatian
Become a Supplier

GENERAL ENQUIRIES

  • +91 96778 64606
  • manufacture@frigate.ai
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Short-Barrel Copper Lugs

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Get Latest Price

Get Price Form

Short-Barrel Copper Lugs

Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Get Latest Price

Get Price Form