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High-Power LED Heat Sinks

Does your team struggle to keep bright, high-power LEDs shining strong when heat builds up and dims their light or cuts their life short? Our High-Power LED Heat Sinks, made from aluminum or copper, pull away big heat so your lights stay bright and last long. 

Base Material

Aluminum (e.g., 6063) or copper; specific alloys customizable upon request

Thermal Resistance

0.1°C/W to 1.2°C/W, optimized for high-power LED thermal efficiency

Heat Dissipation Capacity

50 W to 2000 W, suitable for intense LED lighting applications

Dimensions

Width: 50 mm to 400 mm; Height: 20 mm to 150 mm; Depth: 50 mm to 300 mm (customizable to fit specific designs)

Weight

0.3 kg to 10 kg, varying with material and size for high-power needs
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Product Description

Hot LEDs can lose power fast or burn out, hurting your product quality and raising costs. Our heat sinks stop this with strong cooling that fits your big lighting needs, keeping every beam steady and good. 

Fin Design

Extruded, skived, or bonded fins (straight or angled); fin pitch: 1 mm to 5 mm for effective dissipation

Mounting Type

Screw-mount, clip-on, or base-integrated holes; designed for secure LED fixture attachment

Cooling Method

Passive (air-cooled) or active (fan-assisted), depending on LED power and environment

Operating Temperature Range

-40°C to 130°C, with maximum allowable base temperature rise of 60°C above ambient

Airflow Compatibility

Supports 10 CFM to 200 CFM, effective with natural or forced airflow in lighting setups

Surface Finish

Anodized (aluminum) or nickel-plated (copper) for corrosion resistance and heat radiation

Noise Contribution

Silent (passive) or <40 dB (active cooling), minimal acoustic impact in lighting systems

Durability

Rated for 50,000+ hours of operation under high thermal and environmental stress

Environmental Resistance

Resistant to dust (IP55) and humidity (up to 95% RH non-condensing); vibration per IEC 60068-2-6

Standards Compliance

Meets RoHS, UL 94V-0, and IES LM-80 standards for LED safety and performance

Thermal Interface Compatibility

Pre-applied thermal paste or compatibility with high-performance TIMs (e.g., silicone-based)

Technical Advantages

Our high-power LED heat sinks carry heat from 50 W to 2000 W, good for bright lighting jobs. They work from -40°C to 130°C, staying solid in cold nights or hot days. 

Fins 1 mm to 5 mm apart push air fast, keeping heat low. That quick cooling keeps your LEDs shining bright without slowing down. 

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Need reliable Heat Sinks for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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Industry Applications

Street Lights

Cools LEDs in city lamps, keeping roads lit bright all night. 

Car Headlights

Takes heat from auto LEDs, making beams strong for safe driving. 

Sports Arenas

Handles heat in stadium lights, lighting up big fields clear. 

Grow Lights

Keeps plant LEDs cool, helping crops grow with steady light. 

Film Studios

Pulls heat from set lights, giving bright shots without flicker. 

Warehouse Lamps

Manages heat in high bays, lighting up big spaces good. 

Bright Light Heat Control

Hot, bright LEDs need cooling that matches their power and keeps them going. Our high-power LED heat sinks, with heat resistance of 0.1°C/W to 1.2°C/W, fix in place with screw-mount or clip-on ways. 

Too much heat can dim lights or break them, slowing your work or losing sales. At 0.3 kg to 10 kg and meeting RoHS rules, our heat sinks give big cooling to keep your lighting top-notch. 

High-Power LED Heat Sinks

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Having Doubts? Our FAQ

Check all our Frequently Asked Question

How do high-power LED heat sinks keep our bright lights from getting too hot?

Our high-power LED heat sinks pull heat from 50 W to 2000 W with heat resistance of 0.1°C/W to 1.2°C/W, keeping LEDs cool. That strong cooling stops lights from dimming or burning out fast. 

How do your heat sinks help our LEDs shine in hot or cold places?

Our high-power LED heat sinks work from -40°C to 130°C, staying good in any weather. That wide range keeps LEDs bright and working no matter the spot. 

What air options do high-power LED heat sinks use for our bright systems?

We make them work with air from 10 CFM to 200 CFM, pushing heat out fast with fins 1 mm to 5 mm apart. That air fit keeps LEDs cool and shining with fans or open air. 

Why should our team pick your high-power LED heat sinks over other brands?

Our high-power LED heat sinks give top cooling for big lights and last 50,000+ hours, beating weaker options. This edge helps sourcing teams sell brighter, longer-lasting lights that win customers. 

How do your high-power LED heat sinks save us time on lighting projects?

Made in sizes from 50 mm to 400 mm wide, our high-power LED heat sinks fit your designs fast with screw-mount or clip-on picks. That quick fit cuts delays for procurement heads, speeding up your work. 

How quickly can Frigate manufacture and deliver high-power LED heat sinks for urgent projects?
  • Frigate supports fast production schedules for time-sensitive procurement requirements.  
  • Our manufacturing teams work with approved drawings and BOM specifications to reduce lead-time delays.  
  • Custom dimensions, mounting styles, and material requirements can be aligned early for faster dispatch.  
  • This helps OEMs and procurement teams keep project timelines on track and avoid supply disruptions.  
Can Frigate manufacture custom LED heat sinks based on our lighting design requirements?
  • Yes, Frigate manufactures fully customized heat sinks based on your thermal load, fixture size, and airflow requirements.  
  • We support aluminum and copper material options with tailored fin geometries and mounting configurations.  
  • Dimensions, surface finish, and cooling method can be matched to your product design.  
  • This ensures seamless integration into your final lighting assembly.  
Why do global buyers choose Frigate as their LED heat sink manufacturing partner?
  • Frigate focuses on precision manufacturing for industrial thermal management applications.  
  • Consistent production quality helps reduce product failures and field returns.  
  • Our solutions are designed for high-performance LED systems across demanding environments.  
  • Buyers benefit from reliable supply, scalable production, and manufacturing-driven engineering support.  
Can Frigate support bulk manufacturing for OEM and large-volume procurement orders?
  • Yes, Frigate is equipped to support low-volume prototypes as well as bulk production runs.  
  • We help procurement teams standardize parts for repeat ordering and volume sourcing.  
  • Scalable manufacturing capacity supports long-term supply programs.  
  • This helps reduce sourcing complexity and improves continuity across projects.  
How does Frigate help reduce procurement risk for LED thermal components?
  • Frigate manufactures based on clear technical specifications and application requirements.  
  • Material quality, dimensional consistency, and thermal performance are tightly controlled during production.  
  • Standard compliance and durability requirements are aligned with industrial use cases.  
  • This reduces the risk of rework, replacement costs, and supply chain delays. 
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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

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  • India
  • Germany
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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

  • Bangalore
  • Chennai
  • India
  • Germany
Become a Frigatian
Become a Supplier

GENERAL ENQUIRIES

  • +91 96778 64606
  • manufacture@frigate.ai
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High-Power LED Heat Sinks

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