Get Quote

Cable Wire Harness

Our cable wire harnesses are constructed with heat-resistant materials like PTFE, PEEK, and silicone, which can withstand extreme temperatures. This ensures long-term reliability even in high-temperature environments, which is crucial for industries like automotive, aerospace, and industrial equipment where temperature fluctuations are frequent. 

Conductor Material

Copper, Tinned Copper, Aluminum, or Silver-Plated Copper

Conductor Type

Solid, Stranded, or Fine Stranded

Wire Gauge Range

18 AWG to 6 AWG (custom options available)

Insulation Material

PVC, Teflon (PTFE), Silicone, Cross-linked Polyethylene (XLPE), FEP, EPR

Temperature Range

-40°C to 200°C (depending on insulation material)
Get Latest Price
Get quote

Product Description

We use advanced materials for EMI shielding, such as braided copper or aluminum foil, integrated into the wire harness design. This ensures that sensitive systems in industries like telecommunications and medical devices are protected from electrical noise, preventing signal degradation and ensuring smooth functionality. 

Voltage Rating

300V, 600V, 1000V, 2000V (depending on the application)

Current Capacity

Up to 50A (depending on wire gauge and configuration)

Connector Type

Molex, TE Connectivity, Deutsch, Amphenol, or Custom Connectors

Vibration Tolerance

Up to 25g (depending on materials and design)

Certifications

UL, CSA, RoHS, ISO 9001, IATF 16949, CE

Operating Voltage Range

12V to 600V (custom options available for higher voltages)

Application Temperature

-40°C to 150°C (depending on material and application)

EMI/RFI Protection

EMI Shielding with Aluminum Foil, Copper Braid, or Custom Shielding Solutions

Waterproof Rating

IP67, IP68, IP69K (custom waterproof designs for high-exposure applications)

Testing Standards

ISO 9001, UL, RoHS, Mil-Spec (MIL-STD-810, MIL-STD-202), CE Mark

Technical Advantages

Our harnesses are designed with reinforcement methods such as abrasion-resistant sleeving and strain relief features, ensuring they are resilient to mechanical stress and vibrations. These are especially important in automotive and heavy machinery applications, where harnesses experience constant movement. They ensure longevity and prevent failure due to fatigue. 

We offer waterproof cable wire harness solutions for harsh outdoor or submerged environments with IP67, IP68, or higher ratings. We incorporate high-quality seals, connectors, and protective sheathing to prevent water ingress and corrosion, ensuring optimal performance in marine, construction, and outdoor telecommunications sectors. 

Let's Get Started

Need reliable wiring harness for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Contact us

Industry Applications

Avionics Systems

This system ensures precise signal integrity for radar, GPS, flight control, and communication systems in aircraft. 

Electric Vehicles (EV)

This system routes power between batteries, inverters, and motors, supporting efficient energy management and high-voltage connections. 

Industrial Automation (PLC Systems)

Provides connections for sensors, actuators, and controllers, enabling precise automation and real-time monitoring. 

Laser Systems

Distributes high-power signals and ensures stable electrical connections for laser diodes, cooling systems, and sensors. 

High-Performance Computing (HPC)

Supports complex, high-speed data transfers between processors, memory units, and network connections in supercomputers. 

Satellite Systems

Powers payloads and transponders while maintaining signal clarity and shielding from harsh space environments. 

Automated Stripping, Crimping, and Testing

We engineer our wire harnesses with precision to support high amperage requirements, using thicker gauge wires and materials like copper and tinned copper to minimize voltage drops and heat buildup. This is critical for industries such as electric vehicles, robotics, and industrial automation, where efficient power delivery is essential. 

To ensure the highest level of precision, we employ automated crimping and stripping machines that provide accurate wire terminations, reducing human error and ensuring consistent electrical conductivity. Post-manufacturing, each harness undergoes rigorous electrical testing to ensure it meets the required continuity, resistance, and voltage stability specifications. 

Cable Wire Harness

Related products

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How do Frigate’s cable wire harnesses maintain performance under extreme temperature conditions?

Our cable wire harnesses are designed using materials like PTFE and silicone, which offer excellent thermal stability. These materials can withstand temperatures ranging from -40°C to 200°C, ensuring the wires function efficiently without degradation. The insulation and sheathing materials are specifically selected for their ability to resist heat, making them ideal for automotive, aerospace, and industrial applications where temperature extremes are common. 

What makes Frigate’s cable wire harnesses resistant to electromagnetic interference (EMI)?

Frigate incorporates specialized shielding materials like braided copper or aluminum foil into the wire harness design. This EMI shielding prevents external electrical noise from interfering with sensitive signals, ensuring stable and clear data transmission. This is crucial for industries like telecommunications, medical devices, and automotive electronics, where signal integrity is essential for system reliability. 

How does Frigate ensure the durability of its wire harnesses in high-vibration environments?

Frigate’s wire harnesses are built with reinforced sleeving and strain relief components to prevent wear and damage due to vibration. Additionally, we use abrasion-resistant materials like nylon and thermoplastic elastomers to protect the cables from mechanical stress. These features make our harnesses ideal for heavy machinery, automotive, and aerospace applications where constant movement and vibrations can otherwise lead to failure. 

What types of testing are conducted to verify the electrical performance of Frigate’s cable wire harnesses?

At Frigate, every cable wire harness undergoes comprehensive electrical testing, including continuity checks, insulation resistance tests, and voltage withstand tests. We also perform high-pot (high potential) testing to ensure the wire harness can handle the required voltage levels without breaking down. These rigorous tests guarantee that our products deliver consistent electrical performance and safety under operational conditions. 

How do Frigate’s cable wire harnesses reduce the risk of corrosion in harsh environments?

To combat corrosion, Frigate uses high-quality materials for connectors and wires, such as tinned copper, which offers enhanced resistance to corrosion. Additionally, we apply special coatings to the cables and connectors, such as tin or gold plating, to further protect against environmental factors like moisture, salt, and chemicals. This makes our wire harnesses suitable for industries like marine, oil and gas, and automotive, where exposure to corrosive elements is common. 

Can Frigate customize cable wire harnesses for specific system architectures or OEM requirements?

Yes. Frigate manufacture harnesses based on precise application requirements. 

  • Custom harness design based on OEM electrical schematics and system architecture 
  • Support for specific wire gauges, insulation materials, and connector brands 
  • Integration of power, signal, and data lines within a single harness assembly 
  • Design optimization for space constraints, routing complexity, and thermal conditions 
  • Capability to manufacture prototype builds and production volumes 
What manufacturing capabilities allow Frigate to deliver consistent wire harness quality?

Frigate uses advanced manufacturing and inspection systems to ensure repeatable quality. 

  • Automated wire cutting, stripping, and crimping for precision terminations 
  • Controlled harness assembly workstations with standardized processes 
  • 100% electrical testing for continuity, resistance, and insulation integrity 
  • Visual and dimensional inspection to verify connector placement and routing 
  • Batch traceability for materials, connectors, and production lots 
How does Frigate support high-power and high-current applications?

Frigate designs harness systems to safely handle demanding electrical loads. 

  • Use of high-conductivity copper or tinned copper conductors 
  • Selection of larger gauge wires to reduce voltage drop and overheating 
  • Reinforced insulation systems designed for thermal stability and safety 
  • Integration of high-current connectors from brands like Amphenol, TE, or Deutsch 
  • Thermal and electrical validation for EV, robotics, and industrial power systems 
Can Frigate manufacture cable wire harnesses for harsh environmental conditions?

Yes. Frigate develops harness assemblies specifically for demanding operating environments. 

  • Use of UV-resistant, oil-resistant, and chemical-resistant jacket materials 
  • Waterproof designs with IP67, IP68, or IP69K protection levels 
  • Corrosion-resistant conductors such as tinned or plated copper 
  • Additional protection through braided sleeving, conduit, or over-molding 
  • Suitable for marine systems, outdoor telecom equipment, heavy machinery, and aerospace 
How does Frigate support OEMs during the wire harness development process?

Frigate works closely with engineering and procurement teams to streamline development and production. 

  • Technical consultation to review electrical requirements and system layout 
  • Support for design validation and prototype harness development 
  • Optimization of materials, routing, and connector selection for manufacturability 
  • Assistance with documentation, BOM preparation, and compliance requirements 
  • Scalable manufacturing from prototype batches to full production runs 
Get Clarity with Our Manufacturing Insights
Global Supply Chain Uncertainty and Frigate's Risk Management Strategies? 
The global supply chain is a complex and interconnected network. It’s the backbone of international...
How Ball Valves for Renewable Energy Enhance Fluid Control in Modern Projects
Fluid control in renewable energy projects demands more than conventional valve reliability. System efficiency,...
Frigate's Strategy to Enhance Supplier Relationships and Streamline Supply Chain Process 
In today’s competitive business world, a robust supply chain is no longer a luxury; it’s...
Overcoming Common HDPE Molding Challenges for Durable Products
Have you ever experienced variability in the mechanical properties or dimensional stability of your HDPE...
Managing Plug Valve Procurement for a Multi-Train LNG Facility – Lessons From the Field 
Procurement leaders managing LNG megaprojects already understand that sourcing valves for liquefaction...
How to Build and Lead Supply Chain Teams to Achieve Optimal Performance and Meet Strategic Goals? 
How Supply Chain Teams Drive Strategic Success The world of business runs on a complex network – the...
Understanding ISO 9001 & AS9100 Certifications in Machining
Certifications are no longer an optional layer in modern precision manufacturing. In high-spec industries,...
How Cold Chamber Casting Solves the Problem of High-Melting Alloys
Are you struggling to produce high-quality components from metals with high melting points, such as aluminum,...
Mastering CNC Machining Price Negotiation for Better Pricing
CNC machining is critical across multiple industries, including aerospace, automotive, and medical device...
The Benefits of End-to-End Product Lifecycle Management for Manufacturers 
Are manufacturers struggling with tracking products’ journey from design to end-of-life? Managing...

We'd love to Manufacture for you!

Submit the form below and our representative will be in touch shortly.

LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

  • Bhilai
  • Chennai
  • India
  • Germany
Become a Frigatian
Become a Supplier

GENERAL ENQUIRIES

Linkedin Facebook Instagram Youtube X-twitter
Get Quote
Support All File Formats Including - STEP | STP | SLDPRT | STL | DXF | IPT | X_T | X_B | 3DXML | CATPART | PRT | SAT | 3MF | JT files
  • Let's Connect

LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

  • Bangalore
  • Chennai
  • India
  • Germany
Become a Frigatian
Become a Supplier

GENERAL ENQUIRIES

  • +91 96778 64606
  • manufacture@frigate.ai
Linkedin Facebook Instagram Youtube X-twitter

Get Your Quote Now

New Get Quote form

Cable Wire Harness

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Get Latest Price

Get Price Form

Cable Wire Harness

Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Get Latest Price

Get Price Form