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Band Heaters

Heating cylindrical surfaces in manufacturing can run into troubles like uneven warmth or short lifespan that throw off production and push up expenses. Our Band Heaters are crafted to fix these setbacks, providing consistent, long-lasting heat for pipes, barrels, and machines. 

Heating Element Material

Nickel-Chromium (NiCr) alloy for uniform heat generation (customizable based on demand)

Sheath/Outer Material

Stainless Steel (SS 304/316) or Aluminized Steel for durability and heat retention

Voltage Rating

110 V – 240 V (single-phase); up to 480 V (three-phase) for industrial applications

Power Rating

100 W to 15 kW, scalable based on heater size and application

Temperature Range

0°C to 650°C, depending on sheath material and application (e.g., barrels, pipes)
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Product Description

When heat doesn’t spread evenly or materials wear out fast, you’re left with delays and rising repair bills. We’ve built our band heaters to handle these issues head-on, using durable sheaths like stainless steel and a wrap-around design that heats up in 5-15 minutes. 

Heat-Up Time

5 to 15 minutes to reach target temperature, depending on power and thermal load

Watt Density

10 W/in² to 60 W/in², customizable for efficient heating and safety requirements

Insulation Material

Mica or Ceramic for high-temperature insulation and electrical safety

Corrosion Resistance

Moderate to high resistance to moisture, industrial air, and mild chemical exposure

Dimensions

Inner Diameter – 25 mm to 500 mm; Width – 25 mm to 300 mm (customizable per application)

Shape/Configuration

Cylindrical band (full circle or segmented); optional tapered or split designs

Current-Carrying Capacity

2 A to 60 A, depending on power rating and conductor sizing

Heat Transfer Method

Conduction; direct heat transfer to cylindrical surfaces (e.g., barrels, pipes)

Mounting/Fitting Type

Clamping straps, barrel nuts, or bolts; adjustable for secure fit on cylindrical objects

Safety Features

Overheat protection (optional thermostat), grounded sheath, insulated terminals

Standards Compliance

Meets or exceeds UL 1030, IEC 60335-1, EN 60519-1 (electric heating), EN 60204-1 (electrical safety), and ASME B31.3 standards

Technical Advantages

Even heating across curved surfaces calls for equipment that’s both powerful and reliable. Our band heaters deliver wattage up to 15 kW and clamp securely to match your barrel or pipe size, ensuring heat stays where it belongs. 

Staying strong through constant use is a must for surface heating. These heaters run on voltages up to 480 V and offer options like overheat protection, keeping performance steady and safe in tough jobs. 

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Industry Applications

Plastic Extrusion

Wraps around extruder barrels, delivering uniform heat for smooth plastic melting and shaping. 

Injection Molding

Heats machine barrels, ensuring steady temperatures for precise molding of plastic parts. 

Pipe Warming

Fits onto industrial pipes, keeping fluids flowing with reliable warmth in processing lines. 

Blow Molding

Powers heating bands on blow mold machines, supporting consistent heat for bottle or container production. 

Food Processing

Warms cylindrical mixers or cookers, providing even heat for efficient food preparation. 

Chemical Processing

Heats reactor vessels or drums, maintaining stable warmth for chemical reactions or storage. 

Consistent Heating Around Every Curve

 Setting up heaters on pipes or machines shouldn’t drain your time or budget. Our band heaters come with adjustable clamps or bolts, letting you secure them quickly around any cylindrical surface. 

Uneven heating or weak designs can disrupt your workflow and quality. Our band heaters are made to wrap tightly and heat evenly every time up to 650°C using rugged materials and a smart build. 

Band Heaters

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Having Doubts? Our FAQ

Check all our Frequently Asked Question

How do your band heaters keep heat even around curved surfaces?

Our heaters wrap tightly with a design that spreads heat evenly across pipes or barrels, using power up to 15 kW. You’ll get consistent results without hot spots, ensuring your materials process smoothly without quality dips.

What sizes can we get to fit our specific machines?

We offer inner diameters from 25 mm to 500 mm and widths from 25 mm to 300 mm, adjustable to match your equipment exactly. That flexibility saves sourcing persons the hassle of hunting for odd sizes, streamlining your setup process.

How do your heaters hold up under high production demands?

Made with sturdy stainless-steel sheaths and optional overheat protection, our band heaters stay strong at temperatures up to 650°C through long runs. Your lines keep moving with fewer stops for repairs, thanks to that toughness.

Can your band heaters cut energy costs in our operations?

Yes, their snug fit and efficient heat transfer—heating up in 5-15 minutes—reduce wasted energy on barrels or extruders. Lower energy use boosts your bottom line, making them a smart choice for cost-conscious manufacturing.

What’s the benefit of choosing your heaters for new product designs?

Their flexible clamping and scalable power from 100 W to 15 kW make it easy to test and heat prototypes without big redesigns. Faster development comes from that adaptability, helping you bring products to market sooner.

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

  • Bhilai
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  • India
  • Germany
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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Other Locations

  • Bangalore
  • Chennai
  • India
  • Germany
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Become a Supplier

GENERAL ENQUIRIES

  • +91 96778 64606
  • manufacture@frigate.ai
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Band Heaters

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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Band Heaters

Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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