Custom-Built Transformer Facility

Transformer and electrical component manufacturing with integrated winding, assembly, and testing capability supporting industrial, medical, and power electronics applications. 

About

Electrical manufacturing facility engaged in the production of transformers and related electrical components, with in-house capability for design support, winding, assembly, impregnation, and electrical testing. With 30 years of manufacturing experience operating across a 25,000 sq.ft floor in two shifts, the facility covers a broad transformer portfolio from EI core and toroidal to SMPS and isolation types, serving demanding sectors including medical equipment, power electronics, and industrial automation at ratings up to 500 kVA. 

Capabilities

Design and manufacturing of transformers across low, medium, and special-purpose electrical applications, covering laminated core, toroidal, and isolation transformer configurations. 

Manufacturing of electrical cables and harnessed components supporting system-level integration requirements. 

Facility
25,000 Sq.ft
Manufacturing floor area
5+ Product Families
Transformer and electrical variants
200 Amps
In-house electrical testing capacity
3 Process Lines
Winding • Assembly • Testing
1 Varnish System
Insulation impregnation setup
10+ Years
Operational manufacturing experience
Availability

Planned production operations

2
Shifts / Day

Typical production cycle window

6–8
Weeks

On-time delivery performance

98%
Materials
Copper - IMG
Copper Windings
Steel Alloys - IMG
Electrical Steel Laminations
Industry
Picture of Power Electronics

Power Electronics

Picture of Medical Equipment

Medical Equipment

Picture of Industrial Automation

Industrial Automation

Picture of Renewable Energy

Renewable Energy

Picture of Automotive Electronics

Automotive Electronics

Picture of Telecommunications

Telecommunications

Quality Testing

Electrical Testing

Routine and type testing performed to validate electrical performance, insulation integrity, and thermal behavior under operating conditions. 

Dimensional & Assembly Checks

Verification of winding geometry, clearances, core assembly, and enclosure fitment prior to final testing. 

End-of-Line Validation

Load tests, no-load loss checks, resistance measurement, and dielectric testing performed before dispatch. 

Compliances

ISO 9001:2015

Quality management system governing electrical manufacturing processes 

IS Standards

Conformance to applicable Indian electrical specifications 

IEC Standards

Alignment with international transformer testing and safety norms 

Tolerance

Up to 500 kVA

Transformer rating range

Up to 11 kV

Insulation voltage class

Class B / F

Thermal insulation systems

± 5%

Electrical parameter tolerance
Post Processing
Picture of Varnish Impregnation

Varnish Impregnation

Insulation Protection 

Picture of Harness Assembly

Harness Assembly

System Integration 

Picture of Labeling & Packing

Labeling & Packing

Dispatch Readiness 

DFM
Design Feasibility Review

Electrical design validated for thermal, insulation, and load requirements 

Application Engineering Support

Transformer configuration optimized for voltage, current, and duty cycle 

We'd love to Manufacture for you!

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

Get Your Quote Now

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