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Isolation Transformers

How can electrical safety remain a priority in manufacturing systems handling sensitive equipment? Our Isolation Transformers maintain leakage current below 0.1 mA with silicon steel or ferrite cores, ensuring robust protection and meeting your safety requirements. 

Core Material

Silicon steel or ferrite (MnZn) for stable magnetic performance and low noise

Winding Material

Copper wire, double enamel-coated for enhanced insulation and safety

Voltage Rating

Primary: 100 V – 480 V; Secondary: 100 V – 480 V (customizable for isolation needs)

Power Rating

50 VA to 10 kVA, suited for small to medium isolation applications

Frequency Range

50 Hz to 400 Hz, optimized for mains and moderate high-frequency systems
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Product Description

Vulnerable transformers can expose circuits to noise and electrical risks, disrupting your production quality. We design these units with double enamel-coated copper windings to provide consistent isolation, supporting your needs for system security and performance stability. 

Efficiency

90% to 96%, designed for effective power transfer with minimal loss

Temperature Range

Operating: -25°C to 80°C; maximum winding temperature rise: 60°C above ambient

Insulation Class

Class F (155°C) or Class H (180°C), ensuring robust isolation under thermal stress

Leakage Current

<0.1 mA at rated voltage, critical for safety and noise reduction in sensitive setups

Dimensions

Width: 50 mm to 250 mm; Height: 40 mm to 200 mm; Depth: 50 mm to 220 mm (customizable)

Weight

0.5 kg to 12 kg, depending on power rating and core size

Mounting Type

Chassis mount or floor mount; adaptable to equipment layouts

Noise Level

<40 dB at full load, minimized for quiet operation in sensitive environments

Protection Features

Overload protection, short-circuit resistance, and electrostatic shielding (optional)

Environmental Resistance

Moderate resistance to humidity (up to 90% RH) and dust; vibration per IEC 60068-2-6

Standards Compliance

Meets or exceeds UL 60601-1 (medical), IEC 61558-2-4 (isolation), EN 55032 (EMI), and RoHS

Technical Advantages

Sensitive applications need transformers that manage heat and handle varied frequencies effectively. Our Isolation Transformers operate from -25°C to 80°C across a 50 Hz to 400 Hz range, ensuring steady performance for your isolated systems under diverse conditions. 

Electrical interference or overheating can compromise your equipment safety. These units feature overload protection and optional shielding, keeping your production secure and consistent in demanding environments. 

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Industry Applications

Medical Equipment Manufacturing

Isolates power for diagnostic devices, ensuring safe operation in healthcare settings. 

Industrial Automation Systems

Protects control circuits, delivering steady energy for automated machinery. 

Telecom Equipment Production

Shields data lines, maintaining clean power for communication systems. 

Audio-Visual Systems

Reduces noise in amplifiers, providing dependable voltage for sound equipment. 

Test and Measurement Devices

Isolates sensitive instruments, ensuring precise energy for accurate readings. 

Renewable Energy Systems

Safeguards inverter circuits, supporting consistent power in solar setups. 

Consistent Isolation in Sensitive Systems

Production lines thrive with transformers that minimize noise and support a wide power range for your setups. Our Isolation Transformers function at under 40 dB with power ratings from 50 VA to 10 kVA, enabling quiet operation and efficient integration into your equipment. 

Isolated systems perform best with equipment that sustains safety without frequent adjustments. Chassis or floor mounting options in these transformers enhance your manufacturing security, supporting uninterrupted operations over time. 

isolation transformers

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Having Doubts? Our FAQ

Check all our Frequently Asked Question

Is it possible to reduce electrical noise in our sensitive equipment?

Our Isolation Transformers feature leakage current below 0.1 mA and optional shielding, minimizing interference in delicate systems. Reduced noise ensures steady performance, enhancing your product quality in critical applications. 

How critical is isolation for our medical device manufacturing?

Isolation Transformers provide robust safety with double enamel-coated windings, meeting UL 60601-1 standards for medical equipment. Strong isolation protects patients and operators, supporting your compliance with stringent regulations. 

What benefit do we gain from quiet operation in our telecom systems?

Our Isolation Transformers operate at under 40 dB, delivering consistent power without disrupting sensitive communication setups. Quiet functionality improves your telecom equipment’s operational environment, meeting end-user expectations. 

Could Isolation Transformers support our varied power isolation needs?

Our Isolation Transformers offer power ratings from 50 VA to 10 kVA, adaptable to diverse manufacturing requirements. Flexible capacity simplifies your sourcing process, covering multiple applications with a single product line. 

Why prioritize your transformers for long-term system protection?

Isolation Transformers include overload protection and operate from -25°C to 80°C, ensuring durable performance in demanding conditions. Extended equipment lifespan reduces your maintenance costs, providing lasting value for production stability. 

How can we cut down electrical noise that’s affecting our sensitive equipment output?
  • Leakage current below 0.1 mA for reduced interference 
  • Optional electrostatic shielding to block high-frequency noise 
  • Stable magnetic performance with silicon steel or ferrite cores 
  • Consistent isolation to improve equipment stability 
  • Enhanced signal clarity for better product performance 
What makes isolation so essential for medical device manufacturing?
  • Double enamel-coated copper windings for strong insulation 
  • Maintains safe voltage levels for delicate components 
  • Prevents power surges from reaching critical devices 
  • Ensures steady performance in sensitive systems 
  • Supports precision operation of diagnostic and monitoring tools 
Why should we focus on low-noise operation in telecom power systems?
  • Operates under 40 dB for minimal acoustic disturbance 
  • Maintains clean and stable power for communication lines 
  • Reduces hum and buzz in audio and data signals 
  • Improves performance consistency of connected equipment 
  • Supports reliable operation in noise-sensitive environments 
Can one transformer type meet multiple isolation needs across our production lines?
  • Power range from 50 VA to 10 kVA for varied load capacities 
  • Customizable voltage ratings to match different systems 
  • Adaptable to both small and large-scale equipment setups 
  • Chassis or floor mount options for flexible installation 
  • Reduces need for multiple product types in sourcing 
How can transformers improve our system reliability over the long term?
  • Operates from -25°C to 80°C for versatile usage conditions 
  • Overload and short-circuit protection to prevent downtime 
  • High efficiency (90%–96%) for reduced energy loss 
  • Durable build for extended operational lifespan 
  • Lower maintenance needs to cut operational costs 
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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

  • Bhilai
  • Chennai
  • India
  • Germany
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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

  • Bangalore
  • Chennai
  • India
  • Germany
Become a Frigatian
Become a Supplier

GENERAL ENQUIRIES

  • +91 96778 64606
  • manufacture@frigate.ai
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Isolation Transformers

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