Shell Moulding Casting Unit

Supplying alloy steel castings for pressure and flow applications. 

About

Manufacturing of alloy steel castings for pressure-containing and structural applications carried out within this foundry. Production supports components up to 2,000 kg single-piece weight with annual output reaching 4,000 tons. Operations include shell moulding and no-bake casting, followed by heat treatment and machining of critical sealing and bore surfaces. 

Capabilities

Steel and alloy casting processes supporting pressure-rated and structural components. 

Precision machining applied on sealing, bore, and interface surfaces post casting. 

Facility
25,000 Sq.ft
Manufacturing area
4,000 Tons / Year
Installed capacity
2,000 Kg
Single-piece weight
3 Heat Furnaces
Heat treatment units
1 NDT Cell
RT & UT inspection
2 Machining Cells
Post-casting machining
Shell Moulding Casting Unit
Shell Moulding Casting Unit (4)
Shell Moulding Casting Unit (3)
Shell Moulding Casting Unit (2)
DFM
Casting Feasibility

Riser design, feeding paths, and solidification behavior reviewed. 

Heat Treatment Planning

Grade-specific cycles defined to achieve required mechanical properties. 

 

Order Execution

Daily operations

2
Shifts

Batch sizes

50–1,000
Units

Capacity planning

12
Cycles / Year
Materials
Carbon Steel
Low Alloy Steel
Stainless Steel
Industry

Chemical Processing

Industrial Machinery

Marine

Automotive

New Energy

Oil & Gas

Picture of Chemical Processing

Chemical Processing

Picture of Marine

Marine

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New Energy

Picture of Industrial Machinery

Industrial Machinery

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Automotive

Picture of Oil & Gas

Oil & Gas

Tolerance

CT8–CT10

As-cast tolerance

±0.30–0.60 mm

Dimensional range

Ra 6.3–12.5 µm

surface finish

±0.02 mm

Machined tolerance
Quality Testing

Chemical Analysis

Spectrometer-based analysis confirms alloy chemistry before and after heat treatment. 

Mechanical Testing

Tensile and impact testing validates strength and toughness characteristics. 

Non-Destructive Testing

RT and UT inspections detect internal defects in critical cast components. 

 

Compliances

ISO 9001:2015

Quality management system

Post Processing

Shot Blasting

Surface cleaning 

Heat Treatment

Property enhancement

Grinding

Dimensional correction 

Picture of Anodizing

Anodizing

Corrosion protection

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Heat Treatment

Property enhancement

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Grinding

Dimensional correction 

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

Get Your Quote Now

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