Gravity Die Casting Facility

High pressure and gravity die casting supported by machining, inspection, and finishing operations. 

About

Production casting carried out using high pressure and gravity die casting methods for industrial aluminium components. The facility runs dedicated die casting bays and trimming presses within a 120T–400T casting range. Process monitoring includes alloy verification and melt quality checks during casting cycles. 

Capabilities

Pressure and gravity die casting capability across defined component weight ranges. 

Machining support for cast components requiring dimensional and feature-level accuracy. 

Facility
5 HPDC Machines
120T–400T pressure die casting range
7 Machine Bays
Dedicated die casting cells
5+ Tools
Die casting + trimming setup
2 Output Stages
As-cast and trimmed parts
20 T
Trimming press
350–500 Kg
Electrical furnace capacity range
Gravity Die Casting Facility
Gravity Die Casting Facility (5)
Gravity Die Casting Facility (3)
Gravity Die Casting Facility (2)
DFM
Casting Feasibility Review

Wall thickness, draft, and gating evaluated during part assessment. 

Machining Allowance Planning

Critical areas identified for secondary machining operations. 

Order Execution

HPDC component weight range

Up to 2.5
Kg

Gravity die casting weight range

Up to 100
Kg

Planned production operations

2
Shifts
Materials
Ferrous Alloys
Non-Ferrous Alloys
Industry

EV

Industrial Machinery

Consumer Products

Automotive

New Energy

Oil & Gas

Picture of EV

EV

Picture of Consumer Products

Consumer Products

Picture of New Energy

New Energy

Picture of Industrial Machinery

Industrial Machinery

Picture of Automotive

Automotive

Picture of Oil & Gas

Oil & Gas

Tolerance

CT7–CT9

Typical as-cast tolerance grade

±0.10–0.30 mm

As-cast dimensional range

Ra 3.2–6.3 µm

Typical as-cast surface finish

±0.02 mm

Machined feature tolerance
Quality Testing

Chemical Composition Control

Spectrometer-based alloy analysis ensures controlled melt chemistry. 

Melt Quality Monitoring

RPD and K-mold testing support porosity and casting soundness checks. 

Hardness Validation

Hardness testing supports verification of functional material properties. 

 

Compliances

ISO 9001:2015

Quality management system 

IAF Certified

International accreditation framework 

Post Processing

Shot Blasting

Surface cleaning

Buffing

Surface smoothing

Vibro Polishing

Burr removal

Picture of Anodizing

Anodizing

Corrosion protection

Picture of Buffing

Buffing

Surface smoothing

Picture of Vibro Polishing

Vibro Polishing

Burr removal

We'd love to Manufacture for you!

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

Get Your Quote Now

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