Ferrous Alloy Die Casting Facility

Delivering aluminium cast components for automotive and industrial applications. 

About

Production of aluminium die cast components carried out for automotive, EV, and industrial equipment segments. The plant operates 120T–300T die casting machines with an installed capacity of 2,200 tons annually, handling parts up to 2.5 kg weight. Manufacturing includes melting, die casting, trimming, shot blasting, and CNC machining to prepare parts for functional assembly requirements. 

Capabilities

Aluminium die casting operations configured for dimensional stability and repeatable production output.

Machining carried out for critical holes, slots, and mating features after casting. 

Facility
14,000 Sq.ft
Plant built-up area
2,200 Tons / Year
Installed casting capacity
2.5 Kg
HPDC component weight
120T–300T
Die casting tonnage range
2 Furnaces
Melting units
1 HrsTooling Line
Die maintenance support
Ferrous Alloy Die Casting Facility
Ferrous Alloy Die Casting Facility (4)
Ferrous Alloy Die Casting Facility (3)
Ferrous Alloy Die Casting Facility (2)
DFM
Die Design Review

Gating, flow paths, and venting evaluated to improve die life and casting quality. 

Machining Allowance Review

Functional areas identified for secondary machining operations. 

 

Order Execution

Round-the-clock operations

3
Shifts

Batch volume range

1,000–50,000
Units

Production scheduling

11
Cycles / Year
Materials
Ferrous Alloys
Aluminium Alloys
Industry

Aerospace

Industrial Machinery

EV

Automotive

New Energy

Consumer Products

Picture of Aerospace

Aerospace

Picture of EV

EV

Picture of New Energy

New Energy

Picture of Industrial Machinery

Industrial Machinery

Picture of Automotive

Automotive

Picture of  Consumer Products

Consumer Products

Tolerance

CT7–CT9

As-cast tolerance grade

±0.10–0.30 mm

Dimensional accuracy

Ra 3.2–6.3 µm

As-cast finish

±0.02 mm

Machined tolerance
Quality Testing

Chemical Analysis

Alloy composition verified using spectrometer analysis for consistency and compliance. 

X-Ray Inspection

 
Radiographic testing identifies internal porosity and shrinkage in die cast components. 

Hardness Testing

Hardness measurement validates heat-affected and as-cast material properties. 

 

Compliances

ISO 9001:2015

Quality management system

Post Processing

Shot Blasting

Surface cleaning 

Deburring

Edge finishing

Vibro Polishing

Surface smoothing

Picture of Anodizing

Anodizing

Corrosion protection

Picture of Deburring

Deburring

Edge finishing

Picture of Vibro Polishing

Vibro Polishing

Surface smoothing

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

Get Your Quote Now

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