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Color-Coded Insulated Lugs

Managing safe connections in your high-power setups can be tough when standard lugs leave gaps or risks. Our Color-Coded Insulated Lugs lower safety hazards with insulation material like PVC, keeping your systems strong and efficient. 

Material Composition

Crafted from high-conductivity electrolytic copper (99.9% purity)

Conductor Size Range

Spans 0.5 mm² to 120 mm² (AWG 20 to 250 MCM), tailored to various needs

Current Carrying Capacity

Supports 10 A to 500 A, shifting with conductor size and surrounding conditions

Dimensions

Covers length from 20 mm to 70 mm; Barrel diameter: 3 mm to 18 mm; Stud hole: 4 mm to 10 mm

Insulation Material

Wrapped in PVC or nylon, delivering robust electrical protection
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Product Description

Unprotected joints in vital setups reduce performance and raise failure risks over time. Our lugs deliver steady power with color coding in red, blue, yellow, and green, ensuring stability and long-lasting operation. 

Barrel Length

Reaches 8 mm to 25 mm, securing conductors with insulated strength

Termination Type

Uses single-hole stud design; stud sizes from 4 mm (M4) to 10 mm (M10) for bolting

Crimping Compatibility

Pairs with hexagonal, indent, or circular tools; fits manual or hydraulic methods

Operating Temperature Range

Functions from -40°C to 105°C, thriving in diverse heat settings

Color Coding

Features red, blue, yellow, green markings, easing size recognition for fast setup

Voltage Rating

Sustains up to 600 V, suited for low to medium voltage applications (insulation-dependent)

Tensile Strength

Provides 350 N to 2000 N, ensuring steady mechanical hold under load

Environmental Resistance

Carries IP54 rating; guards against moisture and dust with insulation

Standards Compliance

Aligns with IEC 61238-1, UL 486A-486B, and RoHS for safety and performance

Installation Method

Employs crimp-on approach; works with standard crimping tools

Conductor Compatibility

Matches stranded or solid copper conductors (Class B to Class K), ideal for flexible wires

Technical Advantages

High electrical loads can overwhelm your setups and disrupt key functions fast. Our Color-Coded Insulated Lugs use a single-hole stud design to secure conductors and handle heavy currents with ease. 

Shorts or weak crimps can ruin connections and damage your systems under stress. Our lugs support strong crimping compatibility and resist moisture with an IP54 rating, maintaining tight holds for consistent results. 

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Industry Applications

Telecom Equipment

Linking power lines in base stations keeps signals steady and networks active during peak usage hours every day. 

Marine Electronics

Securing cables in control units ensures power flows smoothly and withstands humid conditions on long voyages.

Medical Devices

Connecting circuits in diagnostic tools maintains energy constant and supports accurate readings throughout busy shifts. 

Lighting Systems

Fastening wires in LED arrays delivers stable current and keeps illumination bright for extended operations. 

Aerospace Panels

Tying conductors in avionics holds power firm and enables consistent performance under high-altitude stress. 

Battery Storage

Powering links in backup units sustains energy supply and handles demand spikes without faltering. 

Strong Connections Under Pressure

Unstable links in your systems can lead to breakdowns and costly delays in production. Our Color-Coded Insulated Lugs handle wide temperature shifts with lasting insulation durability, keeping performance high in harsh loads. 

Poor connections can wear out parts and increase your replacement expenses quickly. Made from pure copper with solid crimp contact surface, our lugs cut costs and extend system life. 

Color-Coded Insulated Lugs

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Having Doubts? Our FAQ

Check all our Frequently Asked Question

What’s the exact lead time for my order of color-coded lugs?

Our Color-Coded Insulated Lugs ship within 10-15 business days from order confirmation, keeping your production schedules tight and efficient. This quick turnaround reduces inventory delays and helps you plan procurement without bottlenecks. Plus, our India-based logistics ensure faster delivery to regional markets, cutting your wait time further.

How does your MOQ affect my small-scale procurement needs?

With a minimum order quantity of 500 units, our Color-Coded Insulated Lugs suit small batches and keep your upfront costs low for trial runs or niche projects. This flexibility lets you test compatibility without overstocking, saving warehouse space and budget strain. In turn, you can scale orders as demand grows, aligning with your procurement goals.

Why source Frigate’s lugs from India instead of other global suppliers?

Our lugs, made from high-conductivity copper with robust PVC insulation, offer lasting quality that beats the wear-prone alternatives often found elsewhere. Sourcing from India cuts shipping costs and lead times in 10-15 days versus 30+ from distant hubs boosting your supply chain efficiency. Plus, our regional production avoids tariff hikes, keeping your expenses steady.

Can I get samples to test before placing a full order?

Offering up to 10 free samples of our Color-Coded Insulated Lugs, we let you verify fit and performance for your specific wiring setups before committing. This hands-on check reduces risk of mismatch, saving you from costly bulk errors down the line. Just cover shipping, and you’ll have samples in hand within 5-7 business days. 

How do custom color options streamline my supply chain?

Our lugs support custom color coding beyond standard red, blue, yellow, and green, matching your system’s unique wiring for faster assembly and fewer mistakes. This tailored approach trims training time and error costs, making your procurement smoother and more cost-effective. With a 15-20 day lead time for custom batches, you can plan ahead and keep operations flowing. 

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Color-Coded Insulated Lugs

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Get Latest Price

Get Price Form

Color-Coded Insulated Lugs

Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Get Latest Price

Get Price Form